[Case Study] Key Points for Cost Reduction through the Development of Integrated Structures (2)
The effect of reducing man-hours in the welding and finishing processes is significant, leading to cost reduction.
We will introduce points for cost reduction through shape modification during unfolding. In sheet metal assembly processing, dividing and unfolding increases the number of parts, leading to higher costs due to the increased labor required for positioning, welding, and finishing. Additionally, this can cause greater distortion and worsen yield. Therefore, by unfolding into a unified shape that can be handled as much as possible through bending, we can reduce the labor involved in positioning, welding, and finishing. Although the burden of the bending process increases, the reduction in labor for welding and finishing processes is significant, resulting in cost savings. *For more details, please refer to the PDF document or feel free to contact us.*
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【Points】 - Generally, the labor involved in welding and finishing processes is greater compared to bending processes. - It is important to consider how to unfold into a unified shape at the development stage. - Designers can achieve value analysis (VA) and value engineering (VE) by designing sheet metal assembly parts that can be unfolded into a unified shape at the processing site. *For more details, please refer to the PDF materials or feel free to contact us.*
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For more details, please refer to the PDF document or feel free to contact us.
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Kinuwa Industrial Co., Ltd. is a young skilled group that produces high-level sheet metal products with creativity, ingenuity, and passion. In the manufacturing of automotive sheet metal parts, textile machinery sheet metal parts, and logistics machinery sheet metal parts, we are capable of tap and laser processing using composite machines. The materials we work with include carbon steel, mild steel, stainless steel, and aluminum, among others. We process sheet thicknesses ranging from 0.1t to 6t. Additionally, we also manufacture and assemble parts for automation machinery for food factories. Through our relentless creativity and ingenuity, we meet our customers' needs in medium and thin plate sheet metal processing.