Predictive Maintenance System for Heat Treatment Furnaces [Contributing to Cost and Downtime Reduction!]
A predictive maintenance system called 'PdMetrics' that monitors operating furnace bodies (industrial furnaces), performs regular maintenance, and notifies users.
The "PdMetrics Predictive Maintenance System" is a maintenance system for heat treatment furnaces that utilizes IoT to help companies reduce manufacturing costs and increase production capacity. It can also be installed on existing furnace bodies (industrial furnaces)! By monitoring critical parameters such as important data, temperature, vibration, and pressure, it is possible to improve the maintainability and integrity of the system. 【Examples of cost and downtime savings with PdMetrics】 (1) Quenching motor (bearing damage due to vibration) Up to 200,000 yen in costs + up to 4 weeks of equipment downtime → Replacement of only the bearing, taking half a day (2) Increased heat loss Increased energy consumption and processing time → Pre-planning for heating chamber replacement or repair, reducing equipment downtime (3) Heater non-uniformity Impact on product quality → Notifications sent during processing. Abandonment of processing cycles and improvement of conditions. Reduction of waste. *For more details, please refer to the PDF materials or feel free to contact us.
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**Benefits (Excerpt)** - Reduction of unnecessary maintenance and costs - Ensuring equipment performance through real-time monitoring of critical system elements - Ability to determine necessary inventory in advance and rectify issues before they become critical - Shortening of unplanned downtime - Possibility of predicting and planning maintenance based on the operational history and performance of the furnace *For more details, please refer to the PDF document or feel free to contact us.*
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【Purpose】 ■Utilizing predictive maintenance for heat treatment equipment *For more details, please refer to the PDF document or feel free to contact us.
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Our company was established in 2008 as the Japanese subsidiary of the Ipsen Group. We propose application technologies backed by proven results in a wide range of fields, including further advancements in space development, improvements in medical titanium implants, and the development of more efficient automotive parts and jet engines. Through our global partnership network, we provide services and support to meet all your heat treatment technology needs. Please feel free to contact us with any requests.