We solve your problems! AS-F coating for powder molding using in-house developed equipment.
Our company offers "AS-F Coating" for powder molding. Using our in-house developed equipment, we create a film structure based on elements that are particularly strong against powders, and by managing the flow of inert gas in seconds, we simultaneously achieve non-adhesion, corrosion resistance, and long-lasting durability. We solve problems such as powder sticking to molds, which can lead to molding defects. Please feel free to contact us. 【Features】 ■ Release properties that prevent powder residue in molds ■ Durability improvement with hardness twice that of hard Cr plating ■ Film thickness controllable at the micron level ■ Super amorphous layer that prevents adhesion ■ Smooth surfaces with fewer defects *For more details, please refer to the PDF document or feel free to contact us.
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【Improvement and Effect Examples】 ■ By adopting this product for medical-grade transparent PP resin molds, maintenance that traditionally took one week was extended to three months of maintenance-free use. ■ By using this product in resin molding screws, improved release properties eliminated resin retention, significantly reducing screw cleaning tasks from one week to six months without maintenance. ■ As a result of adopting this product in powder molding molds, the defect rate due to powder adhesion improved significantly from 6% to zero over one million shots. *For more details, please refer to the PDF document or feel free to contact us.
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【Usage】 ■Powder Molding *For more details, please refer to the PDF document or feel free to contact us.
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Asai Sangyo Co., Ltd. was established in 1922 (the 11th year of the Taisho era) as a specialized steel wholesaler. Throughout the transitions from the Taisho era to the Showa, Heisei, and Reiwa eras, we have consistently responded to the needs of the industrial world at each time, striving to deliver high-quality products using cutting-edge technology. Throughout this period, we have remained committed to the materials sector, particularly steel, and have valued our motto of "Customer First," tackling all requests head-on with our unique "Asai style." Thanks to this commitment, we are now highly regarded not only for our handling of materials but also for our offerings of injection molding machine parts, coatings, and more.