Cost can be kept down, and it is also capable of handling complex shape designs! Lost foam casting method.
Due to design changes, shape modifications are possible, and we can accommodate complex shape designs! The mold cost is about 1/5 of that of die casting since it uses an aluminum mold!
How about using sand casting? The "Lost Foam Casting Method" can accommodate complex shape designs! The mold cost is lower, approximately 1/5 of die casting, since it uses aluminum molds. By casting, we can reduce processing time, and the delivery time is usually short, around 1 to 1.5 months. Additionally, integration with surrounding components is possible. 【Flow of the Lost Foam Casting Method】 ▶ Assembly of the polystyrene model ▶ Molding: Sand is poured around the polystyrene model, and the mold is created using a vibration table. ▶ Pouring: Molten metal (high-temperature molten metal) is poured from the pouring gate, causing the polystyrene to disappear and allowing the metal to flow into the created space.
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**Lost Foam Casting Technology** 1. Overview of the Lost Foam Model Casting Equipment ▶ Flask 1000×1000×800H ▶ Vibration Table Taiyo Machinery CP-3 Type 2. Molds for Styrofoam Forming ▶ Molds for Styrofoam Forming ▶ Vent Hole (Steam Hole) 3. Assembly of Styrofoam Models ▶ Wing Section, Body Section, Split Molding ▶ Bonding with Adhesive and Paper Tape ▶ Assembly of Pouring System 4. Drying of Coated Styrofoam Models ▶ Coating ▶ Gas Hot Air Drying 5. Molding Work ▶ Styrofoam Model Set ▶ Sand Filling ▶ Vibration Table for Excitation
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Our company manufactures aluminum castings, pure copper, and copper alloy castings using lost-wax casting. 【Business Introduction】 - Aluminum castings can be produced up to a maximum of 800 kg. - Typically, we cast large items weighing less than 500 kg. - The main material is AC4C-T6. - We can handle everything from casting to machining. - We are capable of producing both small and large items. - We also manufacture copper castings. By accurately capturing the essence of products based on aluminum and copper alloys, we aim to create items that satisfy our customers' needs. If you are considering overseas procurement and have projects involving S45C or FC castings, we are here to assist you.