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The lost foam casting method is a type of precision casting that involves creating a shape model with foam resin, surrounding it with casting sand to form a mold. The lost foam casting method has various advantages. This document introduces the features and benefits of lost foam. <Contents> Features of the lost foam casting method Advantages of the lost foam casting method Casting equipment and molds for Hidaka alloys Molding process For more details, please download the PDF.

• Casting Machine
• Processing Contract

Do you have any of these concerns about machining? ▶ I want to reduce machining labor costs... ▶ There are some internal processes that are difficult to machine... ▶ I want to reduce the amount of cut-off materials... ▶ I want to lower material costs... These issues can be resolved with casting! The "Machining Challenge Solutions Collection" includes many examples of how casting addresses machining challenges! [Contents List] ■ Common machining concerns ■ What is casting? ■ Problem-solving ■ High-quality aluminum casting ■ Company overview *For more details, please download the PDF or contact us.

• Processing Contract
• alloy

Here is a case study of casting pure copper electrical components. 【Challenge】 We want to maintain electrical conductivity (IACS). 【Proposal】 We propose creating pure copper castings using the lost foam casting method. 【Solution】 We delivered pure copper castings that meet the standard CAC103 with an electrical conductivity of over 80%, which was well received, and we have received additional requests. The "lost foam casting method" can accommodate complex shape designs! The mold cost is approximately one-fifth that of die casting, keeping costs down. By casting, we shorten processing time, and the delivery time is typically 1 to 1.5 months, allowing for quick turnaround. Additionally, integration with surrounding components is possible. *For more details, please download the PDF or feel free to contact us.

• Casting Machine

【Factory Production Equipment - Main Equipment Names (Capacity)】 ■ LPG Furnace (700 model × 1, 1200 model × 3): 4 units ■ Lost Foam Casting Equipment: 1 set ■ Super Mixer: 1 unit ■ Sand Mixer: 2 units ■ Rotary Melting Degassing Device: 1 unit ■ Automatic Temperature Control Device for Melting Furnace: 4 sets ■ LPG Drying Room: 2 units ■ Shot Blaster: 2 units ■ Crane Equipment (3t, 1t): 3 units each ■ Dust Collection Device: 6 units ■ Horizontal Machining Center (850×650×700): 1 unit ■ Vertical Machining Center (720×720×1500): 1 unit ■ NC Lathe (Ikegai ANC-25): 2 units ■ Vertical Milling Machine (Hitachi 4MV): 1 unit ■ Universal Milling Machine (Niigata 3UM A): 2 units ■ Universal Milling Machine (Niigata 6UM A): 1 unit ■ Engine Lathe: 2 units ■ Lathe: 3 units ■ Radial Drill: 3 units ■ Grinding Machine: 2 units ■ Argon Welder: 2 units ■ Electric Welder: 3 units ■ Horizontal MC (Yasuda YBM-600N): 1 unit ■ CAD, CAM (AutoCAD12J): 2 units ■ X-ray Inspection Device: 1 unit Additionally, a casting simulation system has been introduced, leading to a reduction in prototype development time, improvement in quality, and a decrease in defect rates.

• Casting Machine
• aluminum

How about using sand casting? The "Lost Foam Casting Method" can accommodate complex shape designs! The mold cost is lower, approximately 1/5 of die casting, since it uses aluminum molds. By casting, we can reduce processing time, and the delivery time is usually short, around 1 to 1.5 months. Additionally, integration with surrounding components is possible. 【Flow of the Lost Foam Casting Method】 ▶ Assembly of the polystyrene model ▶ Molding: Sand is poured around the polystyrene model, and the mold is created using a vibration table. ▶ Pouring: Molten metal (high-temperature molten metal) is poured from the pouring gate, causing the polystyrene to disappear and allowing the metal to flow into the created space.

• Casting Machine
• Processing Contract

How about using sand casting? What about the price...? What is the initial cost...? 【Lost Foam Casting Method Features】 ▶ The mold cost is about 1/5 that of die casting since it uses an aluminum mold! ▶ The delivery time is usually short, around 1 to 1.5 months! ▶ Reduces processing time through casting! ▶ Design changes allow for shape modifications! ▶ Integration with surrounding parts is possible! ▶ Capable of designing complex shapes! 【Lost Foam Casting Method Process】 ▶ Assembly of the polystyrene model ▶ Molding: Sand is poured around the polystyrene model, and the mold is created using a vibration table. ▶ Pouring: Molten metal (high-temperature molten metal) is poured from the pouring gate, causing the polystyrene to disappear and the metal flows into the created space.

• Casting Machine
• Processing Contract

New technology from Hidaka Alloy Co., Ltd.! Our new technology has successfully developed high airtight aluminum castings. It is now possible to create containers for vacuum equipment through casting instead of machining! This addresses current challenges such as reducing work time and material costs! Hidaka Alloy Co., Ltd. embraces the corporate philosophy of "Chasing dreams in casting and contributing to a rich life through industry," and we are committed to supporting the concerns of those in the field. Due to our unique technology, we will respond to inquiries individually for more details. If you are in industries such as vacuum equipment or semiconductors that require high airtight aluminum castings, please feel free to contact us if you are interested. *You can also view the "Case Studies on Solving Machining Challenges" and "Introduction to Vacuum Chambers by Casting Method" in the PDF download below!

• aluminum

At Hidaka Alloy Co., Ltd., we have developed high-quality, high-density aluminum castings using a "new casting method." In conventional casting, it was difficult to reduce the porosity to a level suitable for vacuum equipment. However, by discovering various new techniques such as material management and melting methods, we have made it possible to produce high-density aluminum products using our unique casting method. If you have the dilemma of wanting to "actually make it by casting!" but are limited to machining due to "sealing issues," please consult with us first! ■ Please share your concerns with us! - I want to reduce machining labor hours. - There are some parts that are difficult to process internally with machining. - I want to reduce the amount of cut-off material and lower material costs. - I want to rethink the machining process itself. We will solve the challenges of "machining" with "casting"! *Please contact us for more details as this is a new and unique technology!

• Other metal materials
• Casting Machine

We aim to accurately capture the essence of our products based on high-quality aluminum alloy ingots to meet various needs and achieve customer satisfaction in our manufacturing. 【Features】 Mold cost: Aluminum mold (about 1/5 of die casting) Delivery time: Usually 1 to 1.5 months Reduced processing time through casting Shape changes possible with design modifications Integration with surrounding components is possible Capable of accommodating complex shape designs *For more details, please download the PDF or feel free to contact us.

• alloy

Introduction of the case study for the large casting AC4C-F produced by Hidaka Alloy Large Casting AC4C-F Single Weight: 485kg 【Features】 - Comprehensive delivery system from prototype to mass production - Weight reduction through casting changes - Capable of handling a variety of small quantities - Accommodates various shapes from small to large items - Shortened processing time through casting - Shape changes possible with design modifications - Integration with surrounding components is possible - Capable of accommodating complex shape designs - Can handle weights up to 700kg *If you are facing issues with large castings, please contact us first.

• Casting Machine

The lost foam of aluminum is pioneered by Hidaka.

• Transport and handling robots

In general, robotic arms used in vacuum environments and semiconductor manufacturing equipment that require airtightness can develop cavities due to the presence of oxide and hydrogen bubbles during casting. Furthermore, the larger the casting, the more bubbles tend to gather within the material, resulting in larger cavities and reduced precision. With our technology, we can maintain a highly precise state at the point of pouring molten aluminum. While a vacuum is ideal, we can achieve a state close to it. Additionally, we can measure the bubble concentration within the molten aluminum using measuring instruments. In sand casting, impurities typically range from 0.5% to 1.5%, but we can reduce this to 0.006% to 0.008%. 【Features】 ■ Reduced processing time through casting ■ Ability to manufacture without being constrained by shape ■ Use of only carefully selected ingots without compromising on raw materials *For more details, please refer to the external link page or feel free to contact us.

• Contract manufacturing
• Processing Contract
• others