[Case Study] Improvement of Heating Element Arrangement, Uniform Heating Test of Heaters, etc.

We will assist you in selecting and developing heaters to help address the currently pressing issues of work style reform-related law enforcement, staff shortages, and a lack of successors (such as insufficient time for personnel training). ★Here are some examples. ■ We want heaters with a fast heating time. The customer's request was "to raise the temperature quickly." In response, we developed and delivered a high-power heater that heats up in a short time. ■ We want heaters that are less prone to disconnection and easy to maintain. The customer's request was for "something that is less likely to disconnect and is easy to maintain." Therefore, after repeated proposals and discussions, we suggested a suitable option from our lineup. ■ We want heaters with a long lifespan. We received a request to "extend the lifespan of the heater," and we proposed and delivered a heater that not only has a longer lifespan but also doubles the power. ■ We want to introduce equipment but want to confirm the product's performance. We brought a part of the customer's equipment to our company, simulated its operation, and conducted a heat-up test using our heaters.

Products from Teitokusha can undergo a full model change, but there are also many opportunities for minor changes through a slight shift in perspective while cherishing the items you are currently using. I would like to introduce a few examples of what we are actually doing. I would be happy if you could also share this with others in your department and related parties. ■ Improvement of Heating Element Arrangement This is a proposal using ceramic fiber, but due to the thermal characteristics, the lower side inevitably becomes low temperature. Therefore, we proposed an arrangement that collects heat on the bottom side. Additionally, it is possible to adjust the thermal capacity by widening or narrowing the coil winding pitch. ■ Heat Uniformity Testing of Heaters To achieve uniform temperature distribution in heat treatment heaters manufactured for the automotive industry, we are conducting optimization verification tests on the placement of the workpieces, circuit separation, and output adjustments. There are many things that can be realized by making slight improvements while keeping the core intact. I hope that among our customers, there are those who think, "We have been struggling with this too. Let's consult about it."