From cutting processing to cold forging method! A cost reduction of 15 yen per unit is possible.
Here is a case where we proposed cost reduction and increased strength when we received a customer's order. By changing the processing method, we achieved not only a significant cost reduction in manufacturing expenses but also advantages such as "stabilization of metal flow and increased strength through plastic molding" and "mitigation of rising material costs for stainless steel and brass." As a result of this proposal, we were able to reduce costs by 15 yen per unit. At our company, we listen to our customers' requests, consider various manufacturing methods, and propose products that satisfy our customers by solving their fastening problems. 【Comparison (Machining / Cold Forging)】 ■ Lot: 5,000 units / 10,000 units ■ Unit price: 40 yen / 20 yen ■ Mold cost: - / 50,000 yen ■ Material: C3604 / S2700W ■ When producing 10,000 units: 10,000×40=￥400,000- / 10,000×20+50,000=￥250,000- *For more details, please refer to the PDF document or feel free to contact us.
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Our company's history dates back to April 1957, and thanks to your support, we are approaching nearly half a century. Over these 50 years, we have embarked on the development of numerous new products and successfully achieved mass production. We take pride in this accomplishment and the reliability that has been recognized as a result. The 1950s was a time based on Japan's post-war economic recovery, and from the 1960s onward, it was an era that supported rapid economic growth, particularly marked by remarkable developments in industrial products. Our main business, screws (fastening components), is indispensable, and the standard screws we handle alone number in the hundreds of thousands, with the addition of special products bringing the variety close to infinite, and even now, their value remains unchanged. Since then, we have entered the era of electronics and digital industries, and the industrial structure has shifted from mass production and mass sales to a time of small lots and diverse varieties. Currently, the demands of the industrial world are for originality, quality standardization, and speed, with the primary challenge being the reduction of production costs. To overcome this difficult challenge, the first step is the skill enhancement of all employees, united as one company.