For finishing processes of molds. Achieve improved surface precision and high-speed feed processing with minimal use of lubricants! Explanation materials are available.
Our "MQL Semi-Dry Processing System" contributes to improving the surface accuracy of mold processing for high-hardness steel and ultra-hard engraving, extending tool life, and achieving high-speed, high-feed processing. The lubricant is applied in a mist form, using only a very small amount of a few mL/h, which keeps the workpiece and chips dry, allowing for a reduction in the cleaning process. We offer a semi-dry dedicated lubricant that is highly biodegradable and environmentally friendly, as well as an external lubrication device that can be easily attached to existing machines. There are many adoption records in mold finishing processes, as well as in machine tool and tool manufacturers. 【Features】 ■ Achieves improvement and stabilization of surface roughness ■ Reduces tool wear and extends tool life ■ Reduces the amount of water-soluble cutting oil used and the burden of oil management ★ We are currently offering a "reference material" that explains the effects of semi-dry processing in mold machining. You can view it via "PDF Download."
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basic information
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Detailed information
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Tool Wear Comparison - Semi-Dry Processing Material Being Machined: HAP40 (HRC 64-67) Rotational Speed: 10,000 rpm Feed Rate: 1,250 mm/min Depth of Cut: 0.15 mm (ap) Tool Used: R1 (3-Flute Ball End Mill) by Nisshin Tool
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Tool Wear Comparison - Water-Soluble Coolant Work Material: HAP40 (HRC 64-67) Rotational Speed: 10,000 rpm Feed Rate: 1,250 mm/min Depth of Cut: 0.15 mm (ap) Tool Used: R1 (3-flute ball end mill) by Nisshin Tool
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Company information
MQL semi-dry processing, which uses an extremely small amount of cutting oil (in mL per hour) to machine metals. This can transform the entire cutting process in terms of the environment, extending tool life, improving surface finish, and reducing cleaning processes. We provide comprehensive support with mist supply devices (Bluebe, EcoBooster), dedicated cutting oils, holders (EB-TOOL), our own machining equipment, and specialists in cutting. We propose new end mills based on the knowledge cultivated from our unique cutting tools and molds (exclusive distributor of Shin Sankyo Tool). 【Examples of Semi-Dry Processing】 - Cutting: Cutting of aluminum sashes, sprues, etc. - Mold processing: Processing quality recognized by machine tool manufacturers. - Precision processing: Specializing in finishing processes. - Small diameter deep hole processing: Drilling represented by oil holes in crankshafts. - Environmental case: Received the Aichi Environmental Award (Bronze) in 2010. 【Tool List】 - Cutpia, GRANLUND: Flexible combinations for counterboring and chamfering. - MIRCORNA: Over 12mm! For through cutting and grooving. - HAMMOND: Gun drilling even on general-purpose machines. - New KKK (NEW SANKYO TOOL) end mills: End mills with excellent cost performance.