"MQL Semi-Dry Processing System" *Presentation materials introducing technology and benefits available.
Semi-dry processing mist device (internal oil supply) Eco Booster
High-efficiency metal processing is possible with just a few mL of oil! It also reduces odors and dirt, improving the environment within the factory.
The "MQL Semi-Dry Machining System" achieves high-efficiency machining without coolant by applying a very small amount of specialized oil mist precisely to the cutting edge. With a discharge of only 4 to 30 mL per hour, the workpiece and chips remain dry, reducing the burden of the cleaning process. Additionally, the oil is highly biodegradable, making it environmentally friendly. 【Applications】 ◎ Mold machining… Achieving high-quality machining (widely adopted by machine tool manufacturers) ◎ Small-diameter deep hole machining… Machining of small-diameter deep holes, such as oil holes in crankshafts. Realizes high-efficiency machining and excellent chip removal. ◎ Machining on large machines (gantry type, boring mills)… Lubrication for machines where coolant cannot be applied. 【Features】 ■ Environmentally friendly mist considerate of factories and operators ■ Stabilization of surface roughness in mold machining and similar applications ■ Accurate supply of mist to the machining point ■ Utilization of existing coolant piping *We are currently offering six documents introducing the technology and benefits of the "MQL Semi-Dry Machining System," as well as related equipment such as oil supply devices and turning holders! (You can view them from the download button.)
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basic information
◆Features◆ ≪Environment & Safety≫ - Extremely low usage amount - Eliminates factory dirt and stickiness - Easy collection of chips - Safe for human body, plant-based oil - Reduces fire risk - Highly biodegradable ≪Cost Reduction≫ - Reduction in total oil costs (no need for concentration management, spoilage prevention management, or disposal processing) - Simplification of cleaning and wiping (reduction of cutting oil adhering to workpieces) - Reduction of drying processes (chips can be dry, allowing for no drying process) - Simplification of oil equipment (no need for cutting oil tanks or circulation devices) - Extension of tool life (high lubrication reduces heat generation at the cutting edge) ≪Productivity Improvement≫ - Enables processing at increased feed rates - Improvement in processing accuracy and surface finish accuracy *Processing factors are determined by machine equipment, tools, and cutting conditions, but cutting oil serves as a powerful supporter. The "Bluebee Cutting Oil" we provide has high lubrication properties and can improve cutting conditions such as feed rates compared to conventional cutting oils. *For more details, please refer to the materials or contact us.
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Applications/Examples of results
Molds: Realizing high-quality processing (widely adopted by machine tool manufacturers) Small-diameter deep holes: Processing of small-diameter deep holes represented by oil holes in crankshafts. Achieving high-efficiency processing and excellent chip removal to world standards. Large machines (gantry type, boring mills): Lubrication even in machines where coolant cannot be applied. *For more details, please refer to the catalog or feel free to contact us.
Line up（3）
| Model number | overview |
|---|---|
| Model EB3 | Internal lubrication device: EB3, EB3P, EB3EP... molds, lathe processing, etc. |
| Model EB7 | Internal lubrication device: EB7P, EB7EP... small diameter drills, etc. |
| MQUEL | High lubricating oil agent exclusively for MQL (semi-dry) |
Company information
MQL semi-dry processing, which uses an extremely small amount of cutting oil (in mL per hour) to machine metals. This can transform the entire cutting process in terms of the environment, extending tool life, improving surface finish, and reducing cleaning processes. We provide comprehensive support with mist supply devices (Bluebe, EcoBooster), dedicated cutting oils, holders (EB-TOOL), our own machining equipment, and specialists in cutting. We propose new end mills based on the knowledge cultivated from our unique cutting tools and molds (exclusive distributor of Shin Sankyo Tool). 【Examples of Semi-Dry Processing】 - Cutting: Cutting of aluminum sashes, sprues, etc. - Mold processing: Processing quality recognized by machine tool manufacturers. - Precision processing: Specializing in finishing processes. - Small diameter deep hole processing: Drilling represented by oil holes in crankshafts. - Environmental case: Received the Aichi Environmental Award (Bronze) in 2010. 【Tool List】 - Cutpia, GRANLUND: Flexible combinations for counterboring and chamfering. - MIRCORNA: Over 12mm! For through cutting and grooving. - HAMMOND: Gun drilling even on general-purpose machines. - New KKK (NEW SANKYO TOOL) end mills: End mills with excellent cost performance.
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