Injection molding and simple molds

We will respond to medium and small lot production and mass production using simple molds (prototype molds) for injection molding.

Injection molding involves pouring melted resin (plastic) into a mold to create parts that conform to the shape of the mold. At Zen, we manufacture simple molds and perform injection molding to accommodate medium-lot production of resin parts and small-scale mass production. These simple molds (prototype molds) are made from easily machinable materials like aluminum, allowing for quick production of molds. Additionally, by making the molds cassette-style, we can standardize the mold base, which allows us to reduce the size of the molds themselves, thereby lowering costs and shortening delivery times compared to mass production molds. Since the molds are made from materials like aluminum or ZAS, their lifespan is shorter compared to mass production molds, with shot counts around 10,000 shots (depending on the shape). "Do you need a relatively large number of plastic parts!?" "The cost of mass production molds is too high. Can it be cheaper!?" "Is verification with the same molding material as mass production necessary!?" This is recommended for such situations. We can procure the desired materials or accommodate those provided by the customer.

Prototype Services