Two holes added to the clamp band change piping inspection - a piping fastening device that significantly improves the efficiency of foam leak tests and gasket inspections.
Even though calls for shorter working hours and work style reforms are loud, the efficiency of maintenance and inspection work, which involves checking each target object on-site, is not progressing well. Depending on the scale of the plant piping, there can be over 100 to 1,000 joints in sanitary piping. After assembling the piping, a leak test using a foaming liquid is conducted at the joints, but due to the confined space among the pipes, this narrow work requires a significant amount of time. CHECK CLAMP addresses this issue with "two holes." Previously, the work hole was only at the bolt position, but CHECK CLAMP has added two holes on the side. As a result: (1) The number of work holes has doubled, making the work less affected by the bolt position. (2) It is easier to drain liquids, reducing the purging operation (removal of leak test solution) by over 30 seconds per location (according to our measurements). (3) The structure is designed to prevent the accumulation of not only the testing liquid but also moisture such as condensation, making it more hygienic compared to conventional products. These features significantly enhance the efficiency of leak testing.
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basic information
●Product Name: CHECK CLAMP (Check Clamp: Side Hole Type Sanitary Pipe Clamp) ●Size: 1.5S, 2.0S, 2.5S, 3.0S, 4.0S, 15A
Price information
Prices vary depending on the quantity. Please feel free to contact us regarding prefabricated piping and unit production.
Price range
P1
Delivery Time
P3
※The delivery date may vary depending on the quantity, so please feel free to contact us.
Applications/Examples of results
Sanitary piping for the manufacturing of various products such as pharmaceuticals, semiconductors, beverages, food, and chemicals (industrial fluid, gas, and powder piping).
Detailed information
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3D diagram of the CHECK CLAMP. Added a maintenance hole on the side (other than the bolt position).
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The previously single injection and drainage port for the foam inspection liquid has been doubled. This significantly improves work efficiency, and because it is easier to drain, there is less residual liquid, greatly reducing the time and effort required for purging.
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Company information
Since our establishment nearly half a century ago, we have accumulated specialized knowledge and processing know-how of stainless steel materials as a wholesaler and processing company. We have a rich inventory of sanitary steel pipes (BA, EP) and sanitary fittings. We offer material selection and procurement, custom manufacturing of process piping and containers, unitization and prefabrication, surface treatments such as passivation and electropolishing, as well as on-site installation and various inspections. We combine these services to provide the optimal solution for our customers' sites. - Custom manufacturing of sanitary process piping (for beverages, food, pharmaceuticals, semiconductor manufacturing equipment, etc.) - 50 years of history in electropolishing (EP) with comprehensive surface treatment capabilities - Two cleanroom factories equipped for clean processing and clean washing packaging - Production of sanitary connection materials with Japanese quality by our subsidiary in Vietnam - On-site cleaning, installation work, and inspections with strong field support capabilities - In-house processing capabilities including cutting, welding, polishing, and cleaning - Abundant inventory of BA and EP pipes and strong procurement capabilities - We handle not only process piping but also tanks, equipment, frames, handrails, storage cabinets, and utility piping.
