This is a remote monitoring system for doors installed on overhead doors of logistics warehouses and thermal doors and insulated overhead doors of refrigerated warehouses where temperature control is important.
"KOSMOS" (Kongo Smart Multi Monitoring System) is a remote monitoring system for doors that utilizes IoT technology. It shares data with the KMS (Kongo Maintenance Support System) regarding the operational status of the doors, the number of times they open and close, as well as the surrounding temperature and humidity. This enables automatic recording and monitoring of temperature and humidity necessary for HACCP compliance, and allows for the management of the operational status of truck berths, facilitating efficient planning of inbound and outbound shipping operations. By reducing the opening time of doors to minimize cold air leakage, it helps lower electricity costs and enhances energy-saving effects. ★ Awarded the Special Prize in the Service & Solution Category at the MCPC Award 2020 ★ At the MCPC Award 2020, "KOSMOS" received the Special Prize in the Service & Solution Category. The MCPC Award 2020 recognizes cases that have achieved results in the fields of IoT/AI through the introduction of mobile systems, such as "improved operational efficiency," "enhanced performance," "increased customer satisfaction," "promotion of social contribution," and "advanced mobile utilization." It is held annually to promote further dissemination of mobile solutions and IoT/AI systems.
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■Automating Temperature Records to Comply with HACCP The temperature sensor operates without power and can measure down to -30°C, making it ideal for hygiene management in factories and warehouses handling frozen foods. It analyzes the correlation between door opening/closing data and temperature changes, allowing verification of the effectiveness of reducing cold air leakage by shortening opening times. Additionally, it reduces the workload on-site and minimizes human errors, achieving greater efficiency in management tasks. ■Managing the Operational Status of Truck Berths By installing opening and closing sensors on the overhead doors of platform openings, the operational status of the entire truck berth is managed through data. This eliminates the need for manual checks as in the past, leading to more efficient berth operations. Furthermore, by analyzing truck dwell times and planning efficient loading and unloading operations, smooth berth guidance is achieved, resulting in reduced truck waiting times. ■Raising Awareness for Energy Conservation and Cost Reduction It monitors power demand and sends email notifications when the usage approaches the set value. By keeping power usage below the set value, it contributes to reducing electricity costs. Additionally, by utilizing data to understand and analyze trends based on environmental conditions, it predicts the optimal timing for parts replacement. This helps avoid troubles such as doors becoming inoperable and enhances maintenance efficiency.
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Applications/Examples of results
- Delivery and logistics warehouse - Frozen and refrigerated warehouse, temperature-controlled logistics warehouse - Food processing factory
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This is a pioneering company that introduced overhead doors as a replacement for shutters in Japan. We have received high praise for our cutting-edge technology in overhead doors used in large openings for temperature-controlled warehouses and delivery centers that support essential logistics systems, as well as garage doors that beautifully adorn residential garages.