[Panel Bender Introduction Case] A case where productivity was increased by approximately 2 times.
Automating the bending of heavy materials and utilizing limited space! A case study that doubled productivity.
We are a sheet metal processing manufacturer that produces enclosures, doors, panels, and other components for distribution boards, and we were considering ways to reduce the burden on workers while increasing productivity. By utilizing a panel bender, we effectively utilized factory space and proposed a production line that integrates blanking equipment and the panel bender for efficient, space-saving production. After implementation, the process was automated from blanking to bending with the panel bender, significantly reducing the burden on workers. 【Case Overview】 ■ Area: Chubu region ■ Processed Product: Distribution boards ■ Lot Size: 1 to 5 units/lot ■ Material Thickness: SPHC-P t1.6, 2.3, 3.2; SUS t1.5, t2.0 ■ Concern: We want to reduce the burden on workers handling heavy bending tasks. *For more details, please refer to the PDF document or feel free to contact us.
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【Introduction Effects】 ■ Automation from blanking to bending with a panel bender has transformed the process into line production, significantly reducing the burden on workers. ■ The proportion of heavy items bent with a press brake has decreased by approximately 80%. ■ Automation has eliminated the need for additional staffing to reduce the burden on workers. ■ For manufacturing by kit, line production using kits is now possible from the blanking process to the bending process. ■ Previously, there was about 2 hours per day spent on searching for and gathering parts, but this has been reduced to 0 hours and is no longer necessary.
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For more details, please refer to the PDF document or feel free to contact us.
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Salvagnini consistently handles everything in-house, from the design and manufacturing to sales and after-sales service of sheet metal processing systems. Their innovative technology realizes "method reform." Along with a groundbreaking improvement in production efficiency, they aim for safety and stability while developing sheet metal processing systems that excel globally.