Introducing examples of press processing of non-metallic materials! For insulation of DCDC converters for EV and HV vehicles.
Our company, Yamada Manufacturing, is a processing manufacturer specializing in insulators, and our strength lies in our ability to design and manufacture molds for pressing in-house. We can accommodate detailed design changes and maintenance, as well as reduce the initial costs associated with molds. Additionally, we feature a short lead time for mold production, with prototype molds taking 3 to 5 days and mass production molds taking 3 to 4 weeks. 【Processing Examples!】 ■ Application: Insulation for DCDC converters used in EV and HV vehicles ■ Material: PET (Polyethylene Terephthalate) ■ Processing Method: Press processing ■ Size: Approximately 5mm x 5mm to 300mm x 300mm, with a thickness of about 0.1mm to 0.5mm ■ Supported Lot Size: Approximately 1 to 500,000 units per month 【Material Properties】 PET possesses numerous excellent properties not found in other films, including outstanding toughness, electrical insulation, heat and cold resistance, and chemical resistance. Tensile Strength: 177 to 189 MPa Tensile Elongation: 157 to 200% *For more details, please download the materials or feel free to consult us!
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basic information
"Because it's Yamada Manufacturing! Points of Processing" - Depending on the required quantity, it is easy to switch from a simple wooden mold (Thompson mold) to a die manufactured in-house, allowing for flexibility in quantity from one to several hundred thousand. Our strength lies in the ability to reduce initial costs as well as running costs. - As an insulation press processing manufacturer, the risk of metal contamination is low, making it possible to use our products without issues as insulation products.
Price information
Please feel free to consult with us.
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Applications/Examples of results
We have a track record primarily in the automotive industry.
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Company information
Yamada Manufacturing is a leading company in non-metallic resin pressing, primarily focusing on the processing of Bakelite, and we deliver a wide range of products such as resin press parts and insulating parts to the automotive industry. Bakelite processing utilizes a variety of materials, including paper and fabric substrates, as well as our mainstay glass substrates. Our products are increasingly being adopted in automotive electrical components, electronic device parts, and more recently, in electric vehicle components, which has garnered us further patronage. Additionally, we have a proven track record in processing a diverse array of materials, including thin film products, melamine, and rubber. In recent years, we have also achieved cost reductions through shape processing of adhesive-backed materials and by applying adhesives to substrates in-house before shape processing.