A cost reduction method that clarifies the special dimension representation in 2D drawings.
By including information such as special dimension indications that are not commonly used and the names of materials in the 2D drawings as [annotations], it leads to optimization of processing and cost reduction.
This is a cost reduction example where special dimension representation methods, shape representation methods, and other display methods in 2D drawings are designed from the perspective of the processor. When dimension indications that are not commonly used are supplemented with explanations, it leads to cost reductions and makes it easier for the processor. ■Original Information: In this case, the use of the "exponential curve," which is not commonly seen, leads to a situation where the processing instructions are not well understood at the processing site, resulting in wasted time before the actual processing begins, ultimately causing an increase in labor costs. ■VA, VE Content: In this case, while designers may think that writing the definition of the curve will help processors understand, in reality, it is quicker for processors to create a dimension table with the X and Y coordinates of points and connect them with a curve. Displaying this point on the drawing results in a total reduction in labor costs. Currently, with the advanced numerical control of machine tools, I believe that effectively utilizing this point can lead to high-quality finishes.
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basic information
One of the optimizations of 2D drawings that can faithfully express the designer's intentions is the use of annotations. - Presence or absence of equivalent parts - Presence or absence of similar products - Quality to be emphasized - Explanation of special dimensions, etc. Although it may seem inconspicuous, I believe it is a clever idea that allows for smooth progress in the processing site.
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Applications/Examples of results
■Label printing machine manufacturer ■Medical device manufacturer ■Semiconductor manufacturing equipment peripheral manufacturer ■Labor-saving machinery manufacturer ■Industrial equipment manufacturer ■Welfare equipment manufacturer ■Meat processing machinery manufacturer ■PC peripheral manufacturer ■Information equipment manufacturer ■Amusement facility equipment manufacturer ■Power supply box manufacturer ※※※※※※※※ Parts for all industries can also be adapted. For details, please download the PDF (PowerPoint format) from the catalog page.
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In the process of improving design, we analyze the entire structure of the equipment, making it possible to solve all issues related to quality, delivery time, and cost. In terms of cost reduction, we achieve an average cost reduction of 40-50% (only applicable to machined products). In our past maximum achievement, we achieved an 80% cost reduction. Our company directly conducts value analysis and improvement design for our customers' equipment.