MC cutting process → Cost reduction through sheet metal unit + bending process + rib addition.
This is a case study of a cost reduction method for a rigid MC cutting processing unit, which is improved in shape by VA and VE, using a sheet metal processing unit with a bending structure and additional ribs.
This is a method to reduce costs by introducing units made of MC plate material. The theme involves significantly reducing processing man-hours while considering rigidity through cutting processes, starting from shape construction through machining. ■ This method is not suitable if precision in plate thickness is required through MC cutting. ■ Original part information: 2 pieces of SS material, reference dimensions: 10T×100×200, 2 units 6F processing + milling processing, holes, and screw processing ■ VA, VE content: Improvement of 2 pieces of plate material into sheet metal shapes. The reduction in thickness is addressed by incorporating bending processes to construct rigidity. If rigidity is insufficient, adding ribs can be effective. ■ Shape construction through cutting processes literally involves shaping by removing material, and the more material that is removed, the more processing man-hours are required. However, sheet metal processing constructs shapes through cutting, resulting in overwhelmingly fewer processing man-hours and significant cost reductions. ■ The issue is that the dimensional tolerances achievable through cutting processes differ from those in sheet metal processing, so specifications must be considered accordingly.
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basic information
■In sheet metal materials, using only punching processes results in parts that lack rigidity and have a limited range of applicability, but by effectively incorporating bending and rib processing parts, significant cost reductions can be achieved. ■It is suitable for units that do not require high precision.
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Label printer manufacturer Medical device manufacturer Semiconductor manufacturing equipment peripheral manufacturer Labor-saving machinery manufacturer Industrial equipment manufacturer Welfare equipment manufacturer Meat processing machinery manufacturer PC peripheral manufacturer Information equipment manufacturer Amusement facility equipment manufacturer Power supply box manufacturer
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In the process of improving design, we analyze the entire structure of the equipment, making it possible to solve all issues related to quality, delivery time, and cost. In terms of cost reduction, we achieve an average cost reduction of 40-50% (only applicable to machined products). In our past maximum achievement, we achieved an 80% cost reduction. Our company directly conducts value analysis and improvement design for our customers' equipment.