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  6. [Free Sample Available] Functional Coating 'Cloarmore'

[Free Sample Available] Functional Coating 'Cloarmore'

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last updated:Mar 23, 2021

オテック
オテック
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Are you looking for a surface treatment that has high hardness, corrosion resistance, and heat resistance to replace DLC?

Cromall is a chromium-based alloy plating that contains 2-4% carbon, offering high hardness and excellent wear resistance. Unlike conventional hard chrome plating, it is crack-free and has fewer coating defects like those found in DLC films, resulting in superior corrosion resistance. (The corrosion rate in hydrochloric acid is one-third that of hard chrome plating, and can be reduced to one-sixth with heat treatment.) Compared to DLC films, which begin to degrade at around 300°C and lose adhesion, Cromall maintains stable adhesion and demonstrates good adhesion even at high temperatures. It is also possible to treat inner surfaces where DLC processing is not effective.

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[Free Sample Available] Functional Coating 'Cloarmore'

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  • Related Link - http://www.otec-kk.co.jp/surface/03.html

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basic information

Case 1 ■Before Implementation Hard chrome plating was used to prevent edge drooping of the fine holes in the fiber mouthpiece and to prevent eye discharge. Additionally, there was a desire to apply a treatment with improved wear resistance, but DLC could not withstand the 300°C operating temperature and the 400°C temperature during the cleaning process. ■After Implementation By applying the Croamore treatment, wear resistance improved, and the lifespan of the mouthpiece increased. It also maintained high hardness at the 300°C operating temperature, and there was no degradation of the coating or reduction in adhesion at the 400°C cleaning process, lasting 4 to 5 times longer compared to hard chrome plating. Case 2 ■Before Implementation Hard chrome plating was used on PVC building material extrusion molds, but corrosion due to cracks in the plating occurred, leading to peeling issues. The surface gloss was also inconsistent, affecting the flow of the resin. DLC was also tested, but like hard chrome plating, corrosion occurred, leading to abandonment of that option. ■After Implementation By applying the Croamore treatment, the lifespan increased to 3 to 4 times compared to the hard chrome plating, which required reprocessing approximately every month. Additionally, since the gloss before plating was almost maintained, polishing after plating became unnecessary, stabilizing the flow of the resin.

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Applications/Examples of results

■ Semiconductor encapsulation molds that require surface mirror finish and wear resistance ■ Fuel injection nozzles that require corrosion resistance to sulfur components contained in fuel ■ Resin molding molds used in high-temperature environments where DLC is difficult to apply ■ Resin pipe molding molds where internal surface treatment is difficult and cannot be applied with DLC

Detailed information

  • クラックレス.jpg

    【Cross-section photo of Croamore】Unlike typical hard chrome, there are no cracks in the plating film.

  • クラックあり.jpg

    Cross-sectional photo of hard chrome plating

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[Free Sample Available] Functional Coating 'Cloarmore'

[Free Sample Available] Functional Coating 'Cloarmore'

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Cloamore Catalog

Cloamore Catalog

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Cloamore Catalog Ver. 2

Cloamore Catalog Ver. 2

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High heat resistance and high hardness chrome plating "Cloamore"

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It has an amorphous structure and possesses different characteristics from conventional crystalline chrome plating. Through heat treatment, its hardness can reach a maximum of HV1800, which is about twice that of hard chrome plating. While both Kuroamoru and hard chrome plating experience a softening of hardness when used at high temperatures, Kuroamoru, having reached its maximum hardness through heat treatment, can maintain a hardness of around HV1000 even when used at 600°C. Additionally, once hard chrome plating has been used at high temperatures and its hardness has softened, it does not fully return to its original hardness even when brought back to room temperature. In contrast, Kuroamoru returns to its original hardness each time it is brought back to room temperature, making it highly suitable for use in extremely high-temperature environments. Furthermore, it does not have cracks on the surface like hard chrome plating, which enhances its corrosion resistance, with the corrosion rate against hydrochloric acid being 1/3 to 1/6 that of hard chrome plating. *Free samples are also available. *Please feel free to contact us.

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オテック

オテック

Ferrous/Non-ferrous metals

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We are a technology-oriented company that focuses on plating technology and roll manufacturing technology as our two main pillars. We possess extensive know-how in various functional plating and high-precision roll manufacturing and processing, and we strive to be of service to our customers day and night. We actively take on challenges that other companies have declined or that no other company is willing to tackle.

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