Mineral-Reinforced Plastic & Metal by Metal Ion Multifunctionalization Technology
Iotech+ (tentative): ITP series
Realizing multifunctionality at the ion (nano, pico size) level - Proposal for the development of multifunctional materials in industrial materials: antibacterial (viruses), heat dissipation, etc.
Mineral Reinforced Plastic Metal - Ion Masterbatch - Ion Coating - Ion Binder - Ion Nonwoven Fabric - *Ion Attachment Method We will provide proposals tailored to the customer's ideas. Three Features of Metal Ion Multifunctionalization Technology 1. Choose functions from a wide range of metal ions (gold, silver, copper, titanium, cobalt, etc.) 2. Possibility of diverse functional enhancements 3. Easily achieve multifunctionality (no solvents used) Background of Metal Ion Multifunctionalization Technology This technology, recognized in the cosmetics and food sectors, is also applied in the industrial field. It is proposed as a method to realize entirely new development ideas from customers. We assist in product development with unprecedented multifunctionality at the nano-pico level. Usage and Application Scenarios of Metal Ion Multifunctionalization Technology - Work: Confirmation of customer development and optimal metal ion proposals - Action: Provision at the component level or proposals for methods and processes - Research: Suggestions for evaluation methods and improvement content
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basic information
【Examples of Developed Products】 - Ion Masterbatch: PE, PC, PMMA, PET, and others - Ion Coating: Emulsion type - Ion Binder: Emulsion type - Ion Non-woven Fabric - *Ion Attachment Method: Please consult for metals and plastics 【Service Overview】This is a technology aimed at creating unique branding for our customers. Price: Negotiable (We will calculate and present based on the consulting content) We provide full support for component supply through partner manufacturers. We will also actively support the establishment of manufacturing methods. - Proposal of Ion Materials - Principle Development - Follow-up on Function Realization - Follow-up on Manufacturing Methods We adopt ionization technology to provide unprecedented functions to each component.
Price information
Masterbatch ITP-MB Series: PE Resin Fiber Binder ITP-BD Series: For Fibers Paint ITP-PT Series: For Metal and Plastic Films *We will provide a quote after confirming the application and usage conditions, and proposing the optimal specifications based on your feedback.
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Applications/Examples of results
【Multifunctionality】 - Improved heat dissipation - Enhanced surface durability - Increased adhesion - Change in wettability - Catalytic effect imparted 【Evaluation Examples】 - Antibacterial material: Antibacterial activity value: 2.0 to 6!!! - Heat sink: Heat dissipation rate increased by 20%!! - PP: Scratch resistance increased by 10%!! - Rayon: Deodorization rate increased, for example, over 96% deodorization after 24 hours
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A Challenge to Transform "Impossible" into "Possible" in Design Quality One day, we received a development project for a new wearable device that pursued unprecedented thinness and lightness. The client's request was, "It must be completely waterproof while not compromising on design at all." The project initially ran aground due to this conflicting challenge. The thickness of the casing was just a few millimeters. With conventional waterproofing technology, it was not only difficult to protect the internal precision instruments but also to maintain design integrity. While many engineers threw in the towel, declaring it "impossible," the challenge at Kamigami Corporation began. Our team first thoroughly utilized 3D data as part of our DX promotion, repeatedly conducting simulations in a virtual space. This was a crucial process to eliminate rework and improve development productivity. Drawing on the experience and insights that our representative, Suzuki, had cultivated over many years in developing some of the world's thinnest waterproof designs for smartphones, we meticulously analyzed every possible water intrusion route, leaving no 0.1 millimeter gap unchecked. We pursued the highest design quality and devised a new waterproof structure that overturned conventional wisdom.