Presentation of materials introducing five examples of problem-solving! High-precision removal of fine sludge from coolant liquid.
"Coolant sludge" that becomes a source of problems in cutting and grinding operations. Without a proper filtration system to effectively collect the sludge, issues such as production halts, frequent part replacements, and increased industrial waste can negatively impact operational rates, processing efficiency, and costs. Our company leverages the technological development capabilities cultivated as a pump manufacturer to produce a variety of "coolant filtration devices," allowing us to propose products tailored to our customers' needs. Currently, we are offering materials that introduce examples of solutions to sludge-related challenges. You can view them immediately via "PDF Download." [Contents of Challenge Resolution Examples (Excerpt)] ■ Inability to achieve machining accuracy. Scratches occur. ■ Machinery fails due to sludge, such as rotary joint damage. ■ Drum filters become clogged, causing liquid to overflow from the tank. ■ High industrial waste disposal costs. [Part of Our Product Lineup] ◎ Cyclone Separator "VDF" Efficient filtration through solid-liquid separation using centrifugal force. ◎ Fully Automatic Coolant Purification System "NAX-CSII" Removes most sludge particles larger than 20μm. ◎ Liquid Vacuum Cleaner "LAX" Effectively sucks up sludge by employing a gas-liquid simultaneous transfer pump.
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【Other Products】 <Cyclone Separator System Expanded Products> ◎ VDF with Sludge Pod A model equipped with a sludge pod for concentrating sludge in the VDF. ◎ VDF with Drum Pod for Fine Sludge (DPV) Concentrates and solidifies fine sludge within the drum pod. ◎ VDF with Drum Pod and Sludge Quantity Detection Function (DPV-A) A high-spec model that detects the amount of concentrated and solidified sludge and can send alerts via email, etc. ◎ VDF with Magnetic Separator (VMT) Generates a high magnetic field to recover denser magnetic sludge. <Spring Filter + Cycle Precoat + Dewatering> ◎ Cycle Precoat System "NAX-CP" Achieves ultra-high precision filtration at 1μm. Fully automates the input of NP powder, backwashing, disposal, etc. <NC Backwash Filter System> ◎ Backwash Ultra-Precision Filtration Device "BAX" High precision filtration at 1μm. No filtration aids required due to backwashing method. <Centrifugal Separation System> ◎ Coolant Device "NCR" Achieves high precision filtration at 5μm with top-level centrifugal force. <Others> ◎ Oil Skimmer "Kasumi" Separates and removes only floating oil in the tank, preventing the spoilage of coolant and cleaning liquids.
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Nikuni Co., Ltd. is a company (manufacturer) engaged in the development, production, and sales of pumps. In particular, we focus on the development, production, and sales of products centered around vortex turbine pumps, as well as the development, production, and sales of devices that improve the environment within factories by incorporating pumps (such as coolant systems and filtration systems). Pumps are the heart of devices and equipment. As a precision machinery manufacturer, Nikuni has been producing high-precision, high-quality components for many years. Utilizing our machining technology, Nikuni produces pumps with precision that exceeds the norms of general pumps (such as perpendicularity, parallelism, concentricity, and runout), resulting in pumps that pursue high precision and high quality. To prevent issues, we conduct a full inspection of all pumps before shipment, ensuring that only those that meet Nikuni's quality standards are shipped. Nikuni manufactures and sells products so that everyone involved with pumps can use them with confidence.
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