This is an introduction to a case of micro-fine square hole processing on a tungsten plate with a thickness of 0.1mm.
【Processing Specifications】 Plate Thickness: 0.1mm Hole Dimensions (Incident Surface): 0.3×0.3mm Pitch: 0.6mm Processing Range: 45×45mm You will see that it has been processed in a very beautiful state with minimal thermal impact, without chipping or cracking. The gap between the square holes is approximately 0.015mm or less, making it a good example of the characteristics of short pulse lasers. Tungsten (W) has an extremely high melting and boiling point and is the material with the lowest coefficient of linear expansion among metals. Additionally, due to its very high hardness, it is well known as a material for cemented carbide. However, it is difficult to process, and in machining, there are challenges such as tool wear and chipping, making it particularly regarded as a material that is difficult for fine processing. Nevertheless, there is a high demand for fine processing, and various methods have been repeatedly challenged, but none of the conventional methods were able to achieve the desired shapes. At Lips Works Co., Ltd., we thoroughly explored the appropriate values for optical systems, control systems, laser power, etc., and finally established beautiful fine processing technology for tungsten. There are no concerns about tool wear or breakage, or variations in quality that are seen in machining or other methods.
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basic information
The development of this method enables precise machining of all difficult-to-machine materials! Simply continuing to irradiate with ultra-short pulse lasers will not allow for beautiful fine machining on difficult materials like tungsten. I am confident that the development of processing techniques to prevent chipping, cracking, or deformation due to melting will help uncover many potential markets. For more details, please feel free to contact us through our company website.
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Microfabrication of tungsten
Company information
At Lips Works Co., Ltd., we provide contract micro-fine processing using ultra-short pulse lasers, as well as the design and manufacturing of laser systems. In our contract processing business, we have been quick to engage in the development of industrial ultra-short pulse lasers and have been involved in contract micro-fine processing using these lasers. We specialize in applying fine periodic structures (microtextures) to work surfaces aimed at controlling tribological properties, optical properties, and release/adhesion characteristics. We can accommodate requests from small-scale prototypes to mass production according to our customers' needs. In our system engineering business, we leverage the laser processing technology cultivated in our job shop to provide a comprehensive service from selecting laser oscillators suitable for applications, designing optical systems, devising fixtures and auxiliary equipment, to system integration. We assist in improving the precision and efficiency of the processing required by our customers. As experts in laser technology providing cutting-edge laser processing techniques, we strive to be a valuable resource for our customers, so please feel free to contact us.