Achieve speedy and precise terminal carrier welding!
The continuous terminal carrier welder BWY-02 is a welding machine designed for terminals (male, female, and tab terminals) of side carriers and center carriers. It accurately welds the carrier section at pinpoint precision, allowing for use without affecting subsequent processes. It eliminates wire joints after inline inspection, reduces material loss in the assembly process, and shortens setup time, contributing to an increase in your production efficiency! *For more details, please refer to the PDF materials or feel free to contact us through our website.
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◆Welding Specifications - Warping in width direction: 6mm or less (1000mm) - Misalignment: 0.2mm or less - Bead height: 0.1mm or less - Pitch deviation: ±0.05mm - Tensile strength: Must withstand a load of 8kg - Bending strength: Must withstand a winding radius of 300mm ◆Product Specifications - Target product: Width: maximum 40mm, Thickness: maximum 0.65mm, Materials: iron, phosphor bronze, brass, stainless steel, etc. - Welding points: 1 or 2 points - Voltage and current: 2.7 to 5.3V / 0.5 to 9.9kA - Air pressure source: 5kg/cm² - Power supply voltage: AC200V, 50/60Hz - Operating temperature and humidity: 0 to 40°C, maximum humidity 85% - External dimensions: W460mm x D500mm x H1100mm - Weight: approximately 115kg *For more details, please refer to the PDF document or feel free to contact us through our website.
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【Introduction Example】 ◆Elimination of wire joints after inline inspection! Previously, in inline inspections, after cutting defective products, the terminals were joined with wire. However, depending on the quality of the joint, the terminals could not be wound properly during the winding process, leading to deformation and winding defects. Additionally, in the subsequent process (assembly process), production had to be stopped every time a wire joint appeared. ↓ After the introduction of BWY-02... ↓ By welding the carrier part, winding defects caused by unstable wire joints have been reduced to zero!! Moreover, the elimination of wire joints in the subsequent process (assembly process) has removed the need to stop production, resulting in a significant increase in efficiency!! ◆Reduction of material loss in the assembly process! Shortening setup time! In the assembly process, when material shortages occurred, it required resetting the materials within the assembly device, and in some cases, materials had to be discarded, putting pressure on both time and costs in the production area. ↓ After the introduction of BWY-02... ↓ The hassle of resetting materials has been eliminated, successfully shortening setup time!! Furthermore, production can continue without discarding materials before and after shortages!!
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Since its establishment in 1988, Trusortech has consistently provided an "inline inspection system" that conducts 100% quality inspection of materials and processing assembly for automotive parts within the manufacturing line. This business model delivers optimized solutions for sensors, electrical circuits, application software, and mechanical components tailored to the site. In recent years, the required quality levels have significantly increased, and our customers' manufacturing sites have expanded from domestic to overseas, placing greater importance on not only precision but also improved operability and remote technical support. As needs become increasingly complex and diverse, we will continue to develop products accordingly while establishing a technical support system for remote locations. Trusortech contributes to improving customer quality and productivity through measurement technology using sensors.