The DSE company's enamel wire defect detector HVC SA is ideal for quality inspection of enamel wire products such as motors, transformers, and coils for EVs.
By installing a measurement head before the winding process for rotors, coils, transformers, and hairpins, it is possible to detect defective enamel wires and defective products due to insulation failures in advance. By detecting defects, it is possible to stop the winding process or mark the wires. The installation is easy, and the operation is also simple, requiring only DC 24V. The setting of test voltage and thresholds can be done on the surface with five individual presets (other presets can be provided upon request). Additionally, settings can also be made via an analog interface [0 to 10 VDC].
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basic information
- 360-degree detection of the enamel wire surface - Controller with five presets for test voltage and threshold - Connection interface for PLC, settings for test voltage and threshold [0-10 VDC] - Various electrodes available from wire size 8μm to completed bent "hairpin" - Output during defect detection - Output for warning light (power ON, ON during high voltage application) - No damage from sparks - Wide output test voltage range DC 350V to 6000V - Very soft conductive brush
Price range
P3
Delivery Time
Applications/Examples of results
EV motor General-purpose motor Transformer Coil
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Company information
Shinsei Shoji was established in 1974 as the overseas sales division of wire butt welding machines for Hakusan Seisakusho Co., Ltd. In 1985, it entered into a dealership agreement with Clinton Company (spark testers) in the United States and began importing equipment for wire manufacturing. Utilizing the specialized knowledge and experience accumulated as a manufacturer’s sales division for butt welding machines, it subsequently increased the number of manufacturers it represents and now handles machinery for wire, cable, and electric wire manufacturing, measuring instruments, tools, and color masterbatches for fluoropolymer PEEK, among others. Currently, as a specialized trading company for equipment used in wire, electric wire, and tube manufacturing, it conducts business with approximately 200 wire, electric wire, and tube manufacturing companies both domestically and internationally. In recent years, it has started handling load cells and web guides from Swiss company FMS, receiving positive feedback from customers in the film, sheet, and printing sectors. Additionally, it has expanded its dealings with medical device manufacturers, focusing on measuring instruments for catheter tubes.
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