A high-load ultrasonic sealing unit developed for side sealing of packaging machines, directly clamping the horn! It has high rigidity and stable sealing.
In packaging machinery, sealers typically use heat sealing, but adopting ultrasonic sealing offers various advantages: - No consumables - Production can start immediately after power is turned on - Lower power consumption compared to heat sealing - No warm-up time required - Generally, sealing time is less than 0.5 seconds - High sealing strength - High-precision sealing control with high-speed digital-controlled ultrasonic vibrations - Sealing is possible even with foreign substances present in the sealing area - The required sealing area is smaller, allowing for reduced material consumption - Less thermal damage to contents due to the absence of high-temperature heat sources - Maintenance can be performed immediately after equipment shutdown, reducing downtime To maximize these advantages, Duquesne offers a dedicated unit for horizontal sealing in packaging. By directly holding the nodal (vibration node) part of the horn, high mechanical rigidity is achieved, enabling stable sealing even at high cycles. When used with the iQ-AiM oscillator equipped with patented output trigger technology, even higher quality stability can be obtained.
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basic information
iQ-RAM (Rigid Acoustical Module) - Frequency: 20kHz / 30kHz - Titanium horn, booster, and stainless steel cover transducer with IP67 rating (equipment can be washed) - Capable of accommodating seal widths up to 350mm (20kHz) - Can be integrated into existing equipment - Strong against lateral loads, making it suitable for continuous sealing and continuous slitting using a drum-type anvil
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Applications/Examples of results
Horizontal sealing in packaging machinery Also usable for continuous sealing of non-woven fabrics and films.
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Company information
Dukane Japan is the Japanese subsidiary of Dukane IAS LLC, headquartered in St. Charles, Illinois, USA. It supports various plastic welding processes with its unique advanced technologies, including ultrasonic servo welders utilizing servo control technology, ultrasonic probe systems that can be controlled and monitored from external PLCs via Ethernet IP connection or CC-Link connection, vibration welders capable of high-precision welding with high mechanical rigidity, and the Servo Weld Plus (Dual Servo) spin welder that performs rotation and pressure control via servo. Additionally, with the motto "One World, One Dukane," it offers comprehensive support in countries and regions outside Japan through a worldwide network that spans major industrial nations. This allows for the relocation of equipment purchased in Japan to overseas locations for local service, as well as the maintenance of equipment relocated from abroad in Japan.