From casting to processing and assembly, we provide one-stop support! We also handle overseas procurement, including quality control unique to foundry manufacturers.
By utilizing various manufacturing processes, we are capable of producing castings in a wide range of materials, sizes, shapes, and lot sizes. We provide a one-stop supply for processed finished products and assembly. Our domestic factory produces high-quality, high-difficulty castings. In 2022, a new factory began operations, enabling the high-quality and low-cost supply of a wide variety of small-lot castings. At our overseas partner factories, we ensure thorough technical guidance from our group and strict quality control after mass production, establishing a stable supply system at low costs.
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【Domestic Factories】 - Hinode Waterworks Co., Ltd. Saga Factory (Cast Iron) (Miyaki District, Saga Prefecture) - Hinode Waterworks Co., Ltd. Tochigi Factory (Cast Iron) (Otawara City, Tochigi Prefecture) - Makko Metal Co., Ltd. Hirao Factory (Cast Iron, Aluminum Castings) (Kumage District, Yamaguchi Prefecture) - Yamagata Precision Casting Co., Ltd. Head Office Factory (Lost Wax Cast Steel) (Nagai City, Yamagata Prefecture) - Sakae Manufacturing Co., Ltd. Head Office Factory (Cutting, Grinding, Assembly) (Chikusei City, Ibaraki Prefecture) 【Overseas Partner Factories】 - China (Cast Iron, Aluminum, Cast Steel, Processing) (Shanghai, Shaoxing, Shijiazhuang, etc.) - Vietnam (Cast Iron) (Hanoi) - India (Cast Iron, Processing, Painting) (Kolkata)
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Applications/Examples of results
【Industries with Transaction Records】 - Machine tools - Construction machinery - Industrial robots - Industrial machinery (pumps, reducers, etc.) - Semiconductor manufacturing equipment - Automobiles - Ships - Civil engineering/Construction, etc. 【Materials with Manufacturing Records】 - Cast iron (FC, FCD) - Aluminum castings (general AC materials) - Cast steel (ordinary cast steel, stainless cast steel), etc.
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We are a professional group in casting that can consistently provide manufacturing from raw materials to processing using various materials, including cast iron from Hinode, aluminum castings from Shinko Metal Industry, cast steel from Yamagata Precision Casting, and precision machining from Ei Seisakusho. At our R&D center, we solve customer issues related to castings through research and development. Additionally, we quickly respond to procurement challenges for castings through our domestic and international supplier and logistics networks. ★Examples of issues: - Struggling with small lot production - Having trouble with the performance range of castings according to JIS standards - Difficulty managing diverse small-lot production - Challenges in design, development, production, procurement, assembly, and quality control of parts - Struggling to select cast iron, aluminum castings, steel castings, alloy castings, and non-ferrous castings - Concerned about changes in machine precision due to thermal expansion of cast iron from temperature fluctuations - Facing challenges in reviewing supply chain management due to global risks - Dissatisfaction with the characteristics of casting components ★Hinode's solution examples: - Optimal cost for castings - Custom-made materials for castings - One-stop support for design, development, production, procurement, assembly, and quality control of castings - One-stop support for production and procurement of castings - Proposals for casting characteristics and selection methods