Durability-enhancing coatings for mining and excavation equipment: wear resistance, impact resistance, explosion-proof, waterproof.
In harsh environments such as those found in mining machinery, applying a resin lining (coating) to the surface improves wear resistance, impact resistance, explosion-proofing, waterproofing, salt damage resistance, and chemical resistance!
In an environment where various deterioration factors such as severe wear on mining machinery and vehicles, cracks due to impacts, corrosion from chemicals and salt, and thermal effects are compounded, applying a polyurethane resin lining to the surface protects the base part for an extended period. According to JIS standards, the paint wear test shows a film loss of only 3 mg after testing, demonstrating significantly better wear resistance compared to other lining materials, and it maintains stable strength outdoors for a long time due to its high weather resistance. By applying polyurethane coating to particularly deteriorated parts such as bulldozer buckets, shovel components, conveyor systems, and agricultural tools like tilling blades and cutting blades, an extension of their service life can be expected. In the case of snowplow shovels, it has shown significant effectiveness in wear resistance and resistance to calcium chloride, and in high-grade materials with excellent chemical resistance, it has long-term resistance to 50% sulfuric acid, protecting the substrate from corrosive factors (acids, alkalis, etc.).
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basic information
The next-generation lining material "polyurea" is a resin compound formed by the chemical reaction between isocyanates and polyamines. It is a resin lining material that possesses "strength" comparable to concrete and "flexibility" that allows it to follow the shape of the substrate without cracking. It can be applied as a surface protection material for various materials such as metal, wood, urethane, concrete, and stone. It excels in waterproofing, chemical resistance, heat resistance, and weather resistance, protecting the substrate from a wide range of deterioration factors. It also has high anti-corrosion performance and UV resistance. There are heated curing types, room temperature curing types, and hand-applied types, which cure in a matter of seconds to minutes. 【General Features of Polyurea】 ■ Follows cracks in the substrate and maintains waterproof performance ■ Depending on the grade, elongation rates can exceed 400% ■ Protects the substrate for long periods even in environments where various deterioration factors are compounded ■ Solvent-free and has low environmental impact ■ 100% solid content with zero VOC emissions ■ High elasticity and flexibility ■ High solvent, acid, and corrosion resistance ■ Abrasion resistance
Price information
It varies depending on the application area and the grade of the coating material, so please inquire.
Delivery Time
P3
※The delivery time may vary depending on the quantity and stock status.
Applications/Examples of results
- Snowplow shovel: Purpose: Calcium chloride resistance, abrasion resistance - Nuclear power plant tank: Purpose: Waterproof, corrosion resistance - Automotive factory water-related: Purpose: Waterproof, acid resistance, corrosion resistance - Pedestrian bridge: Purpose: Cushioning - Factory and parking lot floor: Purpose: Crack repair, corrosion resistance - Truck bed: Purpose: Abrasion resistance - Gas plant: Purpose: Spalling prevention - Hydraulic oil tank: Purpose: Oil-proof, anti-corrosion - Slate roof: Purpose: Waterproof, insulation, typhoon damage prevention - Deodorization tower: Purpose: Leakage prevention Numerous other achievements available 【Flame Retardant Grade Features】 - Flame retardancy (JIS K 7201-2 Oxygen Index 30.7) - Flexibility at low temperatures 【Weather Resistance Grade Features】 - Excellent long-term rust prevention performance and UV resistance - High rust resistance, corrosion resistance, and UV resistance - Smooth and aesthetically pleasing finish - Applicable temperature range: -5℃ to 35℃ 【Chemical Resistance Grade Features】 - Improved acid and alkali resistance for metals and concrete - Very high solvent, acid, and corrosion resistance *While serving as a chemical protective layer, its elasticity and water tightness also provide waterproofing, rust prevention, and abrasion resistance with high chemical resistance.
Detailed information
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Polyurea Coating Procedure - A surface with irregularities is preferable (to expect an anchor effect) - It is advisable to apply a primer depending on the material (to increase adhesion) - Adjust the spraying amount based on the air nozzle diameter and air volume
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Company information
Founded 91 years ago as "Yashima Automobile Parts Trading Company," our company originated from the automotive parts division of Yashima Motor Co., which was the general importer of Chrysler vehicles in 1926. Over the years, we evolved from supplying repair parts to directly providing mass-produced components to automobile manufacturers, in line with the pre-war and post-war trends of domestic automobile production. At the time of our establishment, the Toranomon area was referred to as Japan's Detroit, yet there were almost no domestic vehicles present, and we had been engaged in automotive-related business even before the domestic production of automobiles began. Today, we have transformed and grown into a technical trading company that directly supplies and sells mass-produced parts to major automobile manufacturers and construction machinery manufacturers. We support the development departments of manufacturers with technical proposals and assist the procurement departments with global parts sourcing, providing mass production solutions for a wide range of products, from resin molded products, semiconductors, electronic components, and sensors to inverters and onboard motors that make up electric vehicles. Notably, the next-generation onboard electrification components have significantly increased, with mass production sales reaching an annual scale of 6 billion yen.