Wear resistance, durability, and salt damage countermeasure resin lining for bulldozer buckets.
The cost reduction effect of applying resin lining as a spray coating for the wear resistance, durability, and salt damage prevention of bulldozer buckets.
In an environment where various deterioration factors such as severe wear of the bulldozer's vehicle body and bucket, cracks due to impact, corrosion from chemicals and salt, and thermal effects are compounded, applying a polyurethane resin lining to the surface will continue to protect the base part for a long period. According to JIS standards, the paint wear test shows a film loss of 3 mg after testing, demonstrating significantly superior wear resistance compared to other lining materials, and its high weather resistance ensures stable strength outdoors for an extended period. By applying polyurethane coating, particularly to the severely deteriorated parts of bulldozer buckets, shovels, conveyor systems, and agricultural tools such as tilling blades and cutting blades, an extension of their lifespan can be expected. In the case of snowplow shovels, there have been significant results in wear resistance and resistance to calcium chloride, and the higher-grade materials with excellent chemical resistance have long-term resistance to 50% sulfuric acid, protecting the substrate from corrosion factors (acids, alkalis, etc.).
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basic information
The next-generation lining material "polyurea" is a resin compound formed by the chemical reaction between isocyanates and polyamines. It is a resin lining material that possesses "strength" comparable to concrete and "flexibility" that allows it to follow the shape of the substrate without cracking, even when the shape changes. It can be applied as a surface protection material for various materials such as metal, wood, urethane, concrete, and stone. It excels in waterproofing, chemical resistance, heat resistance, and weather resistance, protecting the substrate from a wide range of deterioration factors. It also has high anti-corrosion performance and UV resistance. There are heated curing, room temperature curing, and hand-applied types, which cure in a few seconds to a few minutes. 【General Features of Polyurea】 ■ Follows cracks in the substrate and maintains waterproof performance ■ Depending on the grade, elongation can exceed 400% ■ Protects the substrate for a long time even in environments where various deterioration factors are combined ■ Solvent-free and has low environmental impact ■ 100% solid content, VOC emission 0 ■ High elasticity and flexibility ■ High solvent, acid, and corrosion resistance ■ Abrasion resistance
Price information
It varies depending on the application area and the grade of the coating material, so please contact us for inquiries.
Delivery Time
P3
※Delivery times may vary depending on quantity and stock availability.
Applications/Examples of results
- Snowplow shovel: Purpose: Resistant to calcium chloride, wear-resistant - Nuclear power plant tank: Purpose: Waterproof, corrosion-resistant - Automotive factory water-related areas: Purpose: Waterproof, acid-resistant, corrosion-resistant - Pedestrian bridge: Purpose: Cushioning - Factory and parking lot flooring: Purpose: Crack repair, corrosion-resistant - Truck bed: Purpose: Wear-resistant - Gas plant: Purpose: Prevents peeling - Hydraulic oil tank: Purpose: Oil-proof, anti-corrosion - Slate roof: Purpose: Waterproof, insulation, typhoon damage prevention - Deodorization tower: Purpose: Leak prevention Numerous other achievements available 【Flame retardant grade features】 - Flame retardant (JIS K 7201-2 Oxygen Index 30.7) - Flexibility at low temperatures 【Weather-resistant grade features】 - Excellent long-term rust prevention and UV resistance - High rust resistance, corrosion resistance, and UV resistance - Smooth and highly aesthetic finish - Applicable temperature range: -5℃ to 35℃ 【Chemical-resistant grade features】 - Improved acid and alkali resistance for metals and concrete - Extremely high solvent, acid, and corrosion resistance * While being a chemical protective layer, its elasticity and water tightness also provide waterproofing, rust prevention, and wear resistance with high chemical resistance.
Detailed information
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Polyurea Coating Procedure - A surface with irregularities is preferable (to expect an anchor effect) - It is advisable to apply a primer depending on the material (to improve adhesion) - Adjust the spraying amount based on the air nozzle diameter and air volume
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Company information
Founded 91 years ago as "Yashima Automobile Parts Trading Company," our company originated from the automotive parts division of Yashima Motor Co., which was the general importer of Chrysler vehicles in 1926. Over the years, we evolved from supplying repair parts to directly providing mass-produced components to automobile manufacturers, in line with the pre-war and post-war trends of domestic automobile production. At the time of our establishment, the Toranomon area was referred to as Japan's Detroit, yet there were almost no domestic vehicles present, and we had been engaged in automotive-related business even before the domestic production of automobiles began. Today, we have transformed and grown into a technical trading company that directly supplies and sells mass-produced parts to major automobile manufacturers and construction machinery manufacturers. We support the development departments of manufacturers with technical proposals and assist the procurement departments with global parts sourcing, providing mass production solutions for a wide range of products, from resin molded products, semiconductors, electronic components, and sensors to inverters and onboard motors that make up electric vehicles. Notably, the next-generation onboard electrification components have significantly increased, with mass production sales reaching an annual scale of 6 billion yen.