Achieving damage-free and low static electricity for target products through vibration-free transport using air levitation!
The air floating unit created by our ultra-precision fine hole processing technology enables the non-vibrational loading, transport, supply, recovery, and storage of various workpieces in parts feeders. By eliminating vibrations from the parts feeder, it exhibits excellent features such as damage-free workpieces due to vibration and low static electricity of the workpieces. Air chute hopper: By controlling the friction between the workpiece and the hopper surface with air ON/OFF from the floating surface, it quantitatively feeds the workpiece into the rectifying mechanism using its own weight. [Related unit] Air floating linear feeder: By blowing air from the floating surface, it lifts the workpiece and supplies it downstream one by one without vibration. [Related unit] Air floating slope: By controlling the friction between the workpiece and the slope surface with air ON/OFF from the floating surface, it collects and stores the workpiece while applying brakes. 【Features of the air floating unit】 1. Significantly reduces damage and static electricity to aligned components. 2. Can be directly connected to the next process (device) (air floating linear feeder). 3. Quiet operation. 4. Easy maintenance. 【Must-see! Video】 Quantitative feeding of MLCCs using the air chute hopper.
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basic information
【Features Details】 1. Significant reduction in damage and static electricity to aligned components - The forces and friction acting on the aligned components are minimized, allowing for alignment transport that suppresses damage to products and static electricity buildup. 2. Direct connection to the next process (equipment) possible (air-floating linear feeder) - Since the linear feeder does not vibrate, it can be connected to the next process (equipment) with zero clearance. 3. Quiet operation - No vibration noise, excellent quietness. 4. Easy maintenance - With no moving parts and a simple structure, wear on components is minimal, resulting in excellent maintainability and low running costs.
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Applications/Examples of results
【Applicable Examples】 1. Parts feeder (especially suitable for use in combination with tray feeders) 2. Chip appearance inspection equipment 3. Various labor-saving devices 4. Connection between parts manufacturing processes
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Company information
Precision micro-machining technology is increasingly recognized as a common foundational technology that supports modern advanced industries. Since its establishment in 1955, Toray Precision Co., Ltd. has manufactured spinnerets, which are key technologies for synthetic fiber production, and has contributed to the development of the synthetic fiber industry by providing them to fiber manufacturers worldwide, including Japan and Europe and the United States. Meanwhile, the experience and technology gained during this time in precision micro-machining have been widely applied to other industrial sectors. Precision machined components are incorporated into critical parts of aircraft, industrial robots, measurement and control equipment, etc. Additionally, the specially developed and designed fluid nozzles have demonstrated their functionality as important components in various industrial machines. The ultra-precision micro-machining technology, boasting sub-micron precision, is also utilized in the optical communication field, which is essential for realizing a highly information-oriented society. We have also commercialized various optical devices, including optical components such as ferrules and adapters. As a pioneer in ultra-precision micro-machining technology, we will continue to contribute to society by delivering high-precision, high-quality products.
