Achieving damage-free and low static electricity for target products through vibration-free transport using air levitation!
The air levitation unit created by our ultra-precision micro-hole processing technology enables vibration-free loading, transportation, supply, recovery, and storage of various workpieces in parts feeders. By eliminating vibrations from the parts feeder, we achieve excellent features such as damage-free workpieces and low static charge on the workpieces. Air levitation linear feeder: By blowing air from the levitation surface, workpieces are lifted and supplied downstream one by one without vibration. [Related unit] Air chute hopper: By turning the air ON/OFF from the levitation surface, we control the friction on the workpiece/hopper surface and quantitatively feed workpieces into the rectifying mechanism by their own weight. [Related unit] Air levitation slope: By turning the air ON/OFF from the levitation surface, we control the friction on the workpiece/slope surface and collect and store workpieces while applying brakes. 【Must-see! Video】 1. Workpiece transportation and supply (MLCC1005) 2. High-speed video of chip component transportation at the exit of the linear feeder (vibrating type vs. non-vibrating type) https://www.ipros.jp/product/detail/2000520287
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basic information
【Features Details】 1. Significant reduction of damage and static electricity to aligned components - The forces and friction acting on the aligned components are minimal, enabling alignment transport that suppresses damage to products and static electricity. 2. Direct connection to the next process (device) - Since the linear feeder does not vibrate, it can be connected to the next process (device) with zero clearance. 3. Quiet operation - No vibration noise, excellent quietness. 4. Easy maintenance - With no moving parts and a simple structure, wear on components is minimal, resulting in excellent maintainability and low running costs.
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Applications/Examples of results
【Applicable Examples】 1. Parts feeder (especially suitable for use in combination with tray feeders) 2. Chip appearance inspection equipment 3. Various labor-saving devices 4. Connection between parts manufacturing processes
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Company information
Precision micro-machining technology is increasingly recognized as a common foundational technology that supports modern advanced industries. Since its establishment in 1955, Toray Precision Co., Ltd. has manufactured spinnerets, which are key technologies for synthetic fiber production, and has contributed to the development of the synthetic fiber industry by providing them to fiber manufacturers worldwide, including Japan and Europe and the United States. Meanwhile, the experience and technology gained during this time in precision micro-machining have been widely applied to other industrial sectors. Precision machined components are incorporated into critical parts of aircraft, industrial robots, measurement and control equipment, etc. Additionally, the specially developed and designed fluid nozzles have demonstrated their functionality as important components in various industrial machines. The ultra-precision micro-machining technology, boasting sub-micron precision, is also utilized in the optical communication field, which is essential for realizing a highly information-oriented society. We have also commercialized various optical devices, including optical components such as ferrules and adapters. As a pioneer in ultra-precision micro-machining technology, we will continue to contribute to society by delivering high-precision, high-quality products.
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