Achieving damage-free and low static electricity for target products through vibration-free transport using air levitation!
The air levitation unit created by our ultra-precision micro-hole processing technology enables the non-vibrational loading, transport, supply, recovery, and storage of various workpieces in parts feeders. By eliminating vibrations from the parts feeder, it demonstrates features such as workpiece damage resistance and low electrostatic charge. *The characteristics of each unit are described in the basic information section below. Please take a look.* 【Must-See! Videos】 1. High-speed video of chip component transport at the linear feeder outlet (vibrating vs. non-vibrating) 2. Quantitative feeding of MLCCs using an air chute hopper https://www.ipros.jp/product/detail/2000520284 3. Workpiece transport and supply (MLCC1005) https://www.ipros.jp/product/detail/2000520293 4. Brake recovery of ferrite drums (inductor components for automotive use) using an air levitation slope https://www.ipros.jp/product/detail/2000520302
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basic information
**Introduction of Each Unit** Air Shoot Hopper: Controls friction between the workpiece and hopper surface by turning air ON/OFF from the levitation surface, allowing for precise, gravity-fed delivery of the workpiece to the rectifying mechanism. Air Levitation Linear Feeder: Blows air from the levitation surface to lift the workpiece, providing a vibration-free, single-piece supply to the downstream process. Air Levitation Slope: Controls friction between the workpiece and slope surface by turning air ON/OFF from the levitation surface, allowing for collection and storage of the workpiece while applying braking. **Detailed Features** 1. Significantly reduces damage and static electricity to aligned components - The forces and friction acting on the aligned components are minimal, enabling alignment transport that suppresses damage to products and static electricity buildup. 2. Direct connection to the next process (device) - The linear feeder does not vibrate, allowing for a zero-clearance connection to the next process (device). 3. Quiet operation - No vibration noise, offering excellent quietness. 4. Easy maintenance - With no moving parts and a simple structure, wear on components is minimal, resulting in superior maintainability and lower running costs.
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Applications/Examples of results
【Applicable Examples】 1. Parts feeder (especially suitable for use in combination with tray feeders) 2. Chip appearance inspection equipment 3. Various labor-saving devices 4. Connection between parts manufacturing processes 【Features】 1. Significantly reduces damage and static electricity to aligned components 2. Can be directly connected to the next process (equipment) 3. Quiet operation 4. Easy maintenance
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Precision micro-machining technology is increasingly recognized as a common foundational technology that supports modern advanced industries. Since its establishment in 1955, Toray Precision Co., Ltd. has manufactured spinnerets, which are key technologies for synthetic fiber production, and has contributed to the development of the synthetic fiber industry by providing them to fiber manufacturers worldwide, including Japan and Europe and the United States. Meanwhile, the experience and technology gained during this time in precision micro-machining have been widely applied to other industrial sectors. Precision machined components are incorporated into critical parts of aircraft, industrial robots, measurement and control equipment, etc. Additionally, the specially developed and designed fluid nozzles have demonstrated their functionality as important components in various industrial machines. The ultra-precision micro-machining technology, boasting sub-micron precision, is also utilized in the optical communication field, which is essential for realizing a highly information-oriented society. We have also commercialized various optical devices, including optical components such as ferrules and adapters. As a pioneer in ultra-precision micro-machining technology, we will continue to contribute to society by delivering high-precision, high-quality products.