Why not start predictive maintenance by monitoring the lubrication condition of bearings using ultrasonic diagnostic technology?

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【Specifications】 ■Applicable Frequency: 20kHz to 100kHz (adjustable in 1kHz increments) ■Response Time: <10msec ■Display: Touchscreen ■Recording Format: WAV file format ■Infrared Temperature: -20℃ to 500℃ ■Camera Performance: 5.0 megapixels ■Memory: Stores up to 400 points ■Battery: Rechargeable lithium-ion (Li-ion) ■Operating Temperature: -18℃ to 50℃ ■Headset: Noise-canceling headphones ■Indicators: dB, frequency, battery level, and 16-segment bar graph ■Sensitivity: Detects leaks with a hole diameter of 0.127mm at 0.34bar (5psi) from a distance of 15m ■Threshold: 1×10-2 std.cc/sec to 1×10-3 std.cc/sec ■Dimensions: Dedicated portable case 55×47×20cm ■Weight: Pistol unit - 1.1kg Dedicated portable case - 8.6kg ■Warranty: 1 year *For more details, please refer to the catalog or feel free to contact us.

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P5

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Applications/Examples of results

【Main Uses】 ■ Bearing diagnosis ■ Implementation of condition-based lubrication programs ■ Air/gas leak inspection ■ Electrical diagnosis ■ Valve inspection ■ Steam trap inspection 【Domestic Achievements】 ■ Steel industry ■ Amusement industry ■ Chemical industry ■ Automotive industry ■ Food and beverage industry ■ Logistics industry ■ Power industry ■ Electronic components and semiconductor industry ■ Inspection services ■ Research and development

Detailed information

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  Early detection of bearing abnormalities. Most causes of bearing failures are due to lubrication issues. Ultrasound can detect changes at the stage of poor lubrication, allowing for awareness before damage such as scratches occurs on the bearing. Early intervention reduces equipment downtime for maintenance and also lowers maintenance costs. Maintenance can be planned with more flexibility.

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  Realizing a Condition-Based Lubrication Program. Many grease lubrication tasks are performed based on time schedules. However, is that schedule truly correct? Is the amount of lubrication appropriate? If the timing and quantity of lubrication are inappropriate, it can lead to damage to the bearings. By monitoring the lubrication condition using ultrasonic diagnostic technology, it is possible to determine the appropriate timing and amount of grease lubrication, which contributes to extending the life of the bearings.

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  Conduct a leak test on the compressor to improve energy efficiency. As part of environmental protection, how about conducting a leak test on compressed air? Statistics show that compressors account for a very high percentage of energy used in plants, with 30% being leaked. By identifying and repairing leaks, you can significantly contribute not only to CO2 reduction but also to cost savings for the company. Leak testing using ultrasonic technology is simple, allows for loss calculations, and provides a tangible sense of cost-effectiveness.

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  Discharge testing can be performed safely and easily. It is possible to conduct discharge tests on various electrical equipment such as insulators, transformers, and switching devices. It is safe because you can scan the gaps without opening the cabinet doors to check for the presence of internal discharges. Diagnosis of corona, tracking, arcing, and mechanical looseness is possible.