Visualize inspection and production schedules and actual results, along with associated costs, using a calendar format. Plans and records can be integrated and managed as events on a timeline.
FLiPS is an asset management system developed with the aim of providing a user experience similar to that of Excel, and it is particularly recommended for customers facing the following challenges: - A user-friendly interface that is easily accepted on-site and the desire to integrate with ERP systems - The need to centrally manage the quality of manufactured products and the condition of equipment - The desire to visualize the costs, schedules, and actual results necessary for equipment maintenance in a calendar format - The need to understand the frequency and number of unexpected failures and to establish maintenance plans that align with actual conditions - The desire to know the optimal cycle for regular inspections and replacements - The aim to streamline budget formulation related to the purchase and maintenance of equipment Additionally, it is now integrated with various IoT-related products, enabling the following capabilities: 1. Automatically creating and notifying maintenance and inspection plans when sensor data indicates thresholds are likely to be exceeded, notifying both managers and workers 2. Integrating with tablet-compatible systems (such as i-Reporter) to aggregate and visualize information from the field.
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FLiPS offers a demo version that can be tried from our company website. Please take a moment to experience its usability and functionality. FLiPS has the following features: ■ Simple Usability - Intuitive operation similar to Excel - Data management possible with minimal screen transitions - Hierarchical management of events - Multiple hierarchy settings available (can be managed from various perspectives) - Simple hierarchical management (easy to set up and switch) - Simple data structure - Zoom in and out on the time axis - Management of event statuses - Recording of event details and attachment of related files ■ Simple Data Structure FLIPS adopts a "hierarchical structure creation by aggregation method." This method allows for a simple data structure, enabling quick implementation. The advantages of this method are as follows: - Free hierarchical representation as it does not rely on a fixed hierarchical structure. - Easy initial data input and straightforward data maintenance. - Aggregation is performed in the order specified by the user (system-managed). - The output function to Excel allows for easy adjustments due to the ability to export data and provide bulk input procedures for re-importing.
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Applications/Examples of results
Achievements ■Sendai City Hall Adopted FLiPS as the asset management system for the sewer system. - Utilization of risk matrix - Integration with GIS For high-risk facilities among the pipelines and wastewater treatment facilities, construction is expedited, while the renewal period for low-risk facilities is extended, significantly reducing maintenance costs! ■Idemitsu Kosan Co., Ltd. Used for budget application and performance management of oil storage facilities across Japan. - Utilized for equipment maintenance management of oil storage facilities operated by different contractors nationwide. The equipment is an asset of Idemitsu Kosan. - Budget applications from each oil storage facility are approved, planned, executed, and recorded at Idemitsu Kosan's headquarters in a streamlined process. - Due to security settings, data from other oil storage facilities can only be referenced. Updates can only be made to the data of one's own facility. - Output of reports from FLiPS to the format of financial reports that have been used since before the introduction of FLiPS. - Utilized event detection functions to identify work omissions and delays. - The event comment detection function reduces communication via phone and email, allowing the history to be retained as part of the equipment records. ■Others - Visualization of equipment in assembly factories - Maintenance for ticket vending machines - Nuclear power plants
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Our company develops and sells a "Maintenance Management System" for managing and operating various plants, factories, and other facilities and assets. Currently, this system is undergoing significant evolution into one that incorporates IoT technologies, such as sensor information and input from tablet devices, as well as AI technologies like machine learning, featuring functions for failure prediction and automatic scheduling. Additionally, as part of the recent trend towards digital transformation (DX), there is a growing movement to digitize and automate manufacturing processes and research and development sites in factories to enhance operational efficiency. In line with this trend, our company provides a solution aimed at improving efficiency in research and development environments, known as the Laboratory Information Management System (LIMS), which includes features such as workflow management, data tracking, data management, data analysis, and integration of electronic lab notebooks.