Introduction of a film super finishing device with backup roller diameter and width of φ58×50mm!
The "SP-50 model" is a film super-finishing device that achieves the desired surface roughness through standard operations. It employs a method of polishing while winding a roll film coated with abrasive particles. This allows for consistently stable surface finishing without affecting the dimensional accuracy of the workpiece. The oscillation mechanism of the film enables cross-hatch polishing, resulting in a uniform surface finish without directionality. 【Features】 - Consistently stable surface finishing achieved with simple operation that requires no skill - Flexibility to accommodate the desired surface roughness - Easy to mount on existing equipment - Eliminates concerns about uneven polishing and scratches without affecting the dimensional accuracy of the workpiece - Maintains a clean working environment *For more details, please refer to the PDF document or feel free to contact us.
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basic information
【Other Features】 - A method of polishing while winding a roll film coated with abrasive particles. - No wear of abrasives or changes in polishing pressure, making it easy to achieve a uniform surface finish without relying on skilled labor. - By simply selecting a film according to the required surface roughness, it can accommodate demands up to Ra0.02 microns. - The body is lightweight and compact, making it easy to attach and detach, facilitating integration with your existing equipment. - The roll film is strong and allows for automatic feeding. - Compatible with integration into automated lines. - Low polishing pressure generates minimal heat, reducing the likelihood of a modified layer forming on the surface of the workpiece. - Continuous adjustment of film feed, oscillation speed, and tension is possible, allowing for the selection of suitable polishing conditions that do not cause unevenness or scratches on the workpiece. - The film carries away polishing dust, preventing dust dispersion. - Being water-soluble coolant, there are no concerns about dirt or flammability. *For more details, please refer to the PDF document or feel free to contact us.*
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Applications/Examples of results
【Applications】 ■ Automotive-related parts - Automotive components (AT transmission, shock absorbers, fuel systems, power steering, universal joints, engines, car compressors, etc.) - Grinding of crankshaft (journal part) - Grinding of camshaft (journal part) - Surface grinding of hydraulic and pneumatic valve seats ■ OA-related parts - Finishing grinding of rubber, resin, and painted rollers for copiers, facsimiles, printers, etc. - Precision grinding of rollers for metal rolling, paper, film manufacturing, and printing - Grinding of micro-motor shaft bearing parts and commutator parts - Electrode grinding of OA equipment parts - Precision grinding of various other parts and materials *For more details, please refer to the PDF document or feel free to contact us.
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Company information
Our company was founded in 1951 in Kobana, Kawanishi City, Hyogo Prefecture, with the aim of precision machining of small parts using Swiss-made small precision automatic lathes as the core. Currently, we operate with a four-factory system in Osaka and Hyogo Prefectures. At the time of our founding, we specialized in parts machining, but since the machining equipment necessary for parts processing was predominantly foreign-made and very expensive, we decided to develop our own cam-type automatic lathe, which led to the birth of our precision division. We also manufacture cutting tools in-house, creating unique strengths that extend beyond parts machining to include tool design and the use of our own dedicated machines. We have two divisions: the machine tool division and the parts division. In the "Parts Division," we perform high-precision and complex precision machining using our unique machining and management technologies, ensuring that we can meet a wide range of customer requests from prototyping to mass production under a highly reliable quality assurance system. In the "Machine Tool Division," we design machine tools and utilize a super finishing machine called the "Super Finisher" using a film method, widely accommodating ultra-fine machining of parts that require high performance and high efficiency, from standard machines to dedicated machines.