Are you manually connecting new and old raw materials of film, paper, and metal foil?
Automatically and instantly connect the remaining fabric with new fabric! <Compatible with various materials such as film, paper, and metal foil>
Are you manually connecting new and old raw materials (especially butt splicing)? With our "Hybrid Splice Device," automation is possible. When the raw material connection work is automated... ■ The work can be completed easily (labor-saving) ■ Variability (errors) in the connection work is eliminated ■ Production lines do not need to be stopped (efficiency) It is possible to install new lines, as well as to add installations to existing lines. If there are space limitations, we will consider specifications that fit within those constraints. 【Features of the device】 ■ Patent obtained ■ Splice operation shortened to a minimum of 0.5 seconds (connection takes 1 second) ⇒ Allows for maximum use of old unwinding raw materials, improving productivity ⇒ Enables miniaturization of the accumulator (switching to a dancer) ■ Supports both butt splicing and overlapping ■ High-speed traverse (cutter operation) provides excellent cutting performance ⇒ Can handle fragile substrates and thick materials In conjunction with the introduction of the splice device, we also propose modifications to unwinding (winding) devices and feed devices. Additionally, we will carry out modifications to electrical control panels, wiring work, and software adjustments.
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Applications/Examples of results
Examples of achievements: 1. With the increase in production volume, a splicing device was newly installed on the existing line. At that time, the unwinding device was also changed from a single-axis to a dual-axis turret to further enhance productivity. 2. To eliminate inconsistencies and errors caused by manual labor, a splicing device was installed to achieve quantification.
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Our company has traditionally been engaged in the design and manufacturing of processing machinery for the textile industry. In recent years, we have leveraged our existing know-how to venture into new fields, including industrial materials such as yarn and non-woven fabrics, as well as films, and are conducting technology development across different industries. We are continuously making improvements, adding functions, and developing new equipment, and we will strive to continue meeting our customers' needs. Please feel free to contact us if you have any requests.