MotionBoard Case Study: On-site Improvement through Visualization of Production Information
A BI dashboard for utilizing information to realize an autonomous and collaborative factory in conjunction with IoT.
■Implementing Company Comprehensive Machinery Manufacturer ■Background Production information in four categories—progress status by team, operational achievement rates by machine, line load information, and quality information—was managed in Excel. However, it was difficult to view this information cross-sectionally, leading to delays in responding to changes in the situation. Additionally, secondary information processed and aggregated by the responsible personnel for each line was scattered within the company, causing inefficiencies such as spending time searching for necessary information and multiple people creating similar reports. ■Challenges - The information systems department had already implemented a visualization tool for management information. - There is a desire to deploy a common IT infrastructure across the entire company. ■Effects - Real-time understanding of production status. - Insights from the field promote improvements, steadily increasing monthly productivity. - Collaboration with the IoT dashboard has reduced machine downtime to less than half.
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basic information
◇Consolidated production information scattered across multiple Excel sheets into a single screen ◇Created a dashboard that anyone can intuitively recognize ◇Displayed in real-time
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Applications/Examples of results
◆Achievements - Manufacturing industry - Information and communication industry - Financial industry - Food industry - Service industry etc.
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Company information
Our company develops and sells a "Maintenance Management System" for managing and operating various plants, factories, and other facilities and assets. Currently, this system is undergoing significant evolution into one that incorporates IoT technologies, such as sensor information and input from tablet devices, as well as AI technologies like machine learning, featuring functions for failure prediction and automatic scheduling. Additionally, as part of the recent trend towards digital transformation (DX), there is a growing movement to digitize and automate manufacturing processes and research and development sites in factories to enhance operational efficiency. In line with this trend, our company provides a solution aimed at improving efficiency in research and development environments, known as the Laboratory Information Management System (LIMS), which includes features such as workflow management, data tracking, data management, data analysis, and integration of electronic lab notebooks.