[Case Study] We want to melt aluminum shavings to reuse the metal.
M-Series / M-0 / M-1
I want to dissolve aluminum shavings to reuse the metal. The oil removal rate from the water-soluble oil attached to the aluminum shavings is 99.9%! Metal can be melted without damaging the melting furnace!
We proposed and delivered the M-type centrifugal separator for degreasing cutting chips based on the request from Company N, a manufacturer of aluminum metal parts, who wanted to "dissolve aluminum cutting chips containing water-soluble oil in a melting furnace to reform aluminum." 【POINT】Degreasing rate 99.9% ■ Degreasing rate of water-soluble oil adhered to aluminum cutting chips: 99.9% They were considering using a rotary kiln to evaporate the water-soluble oil adhered to the aluminum cutting chips before feeding the chips into the melting furnace, but they consulted us about whether it could be degreased solely with the centrifugal separator, focusing on cost performance. We then received actual aluminum cutting chips from the customer and conducted a test degreasing using our centrifugal separator. *Test Results Degreasing operation time: 10 minutes Amount of chips fed: = 24.62 kg Amount of chips collected: = 24.01 kg (including 2.24 kg of chips in the basket) Amount of oil collected: = 0.28 kg After the customer burned the degreased cutting chips and measured the weight difference with the dry cutting chips, the oil content was found to be 0.1%. Degreasing rate from test results: 99.9% Based on these test results, they decided to implement the proposed M-type centrifugal separator for degreasing cutting chips.
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basic information
【Model for Delivery】 Centrifugal Separator for Cutting Oil Dewatering "M-I" 【Features and Benefits of Introduction】 - Capable of recovering a large amount of cutting oil in a short time. Being a continuous type, it can handle a large volume and recover a significant amount of cutting oil quickly. - Easy maintenance and inspection. The structure is simple and features a direct drive motor, making maintenance and inspection easy. - Trust us with any type of cutting chips. We can change the filtration screen according to the shape and size of the cutting chips. We also offer suggestions for crushers tailored to the cutting chips. - Minimal vibration, reducing the burden on factory buildings. We adopt a three-point suspension method for vibration prevention, effectively absorbing vibrations for smooth operation, thereby reducing the burden on factory structures. - Low running costs. The basket rotation is a direct drive type using a special motor, eliminating wear parts such as V-belts, brakes, and friction clutches, which helps keep running costs low after installation. *For more details, please refer to the catalog or feel free to contact us.
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Applications/Examples of results
A wide range of fields including automobiles, valves, motors, mining, and various industries. [Proven track record in Asia and America] Our products are widely used in the factories of major automobile manufacturers. *For more details, please refer to the catalog or feel free to contact us.*
Detailed information
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Change the filtration screen according to the shape and size of the chips. We also offer suggestions for crushers and other equipment to match the chips.
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The structure is simple and features a direct drive motor, making maintenance and inspection easy.
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The rotation of the basket is a direct connection type using a special electric motor, which eliminates wear parts such as V-belts, brakes, and friction clutches, thereby reducing running costs after installation.
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Crush any type of cutting chips with a chip crusher. It allows for the recovery of cutting oil.
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We offer a comprehensive proposal for the entire cutting oil recycling system. Not only can we provide a centrifugal separator for removing oil from metal chips, but we can also propose a system for recycling cutting oil using our extensive know-how and network.
catalog（1）
Download All Catalogs![Chip De-oiling Centrifuge [Eco-friendly & Cost Reduction through Recovery and Reuse of Expensive Cutting Oil!] M Series Catalog](https://image.mono.ipros.com/public/catalog/image/01/8b3/295333/IPROS08965630073980517928.jpeg?w=120&h=170)
Company information
Since its founding, the Matsumoto Machinery Group has been dedicated to shaping the voices of our customers regarding centrifuges. Even when faced with challenging materials and operational processes, we have worked together with our customers to think, overcome, and continue evolving the development of centrifuges. We are focused on the development of small centrifuges that comply with GMP standards, aimed at realizing a manufacturing environment process that is more considerate of safety, which is essential for protecting people's health and lives. We are currently showcasing the operation processes and models of our machines on YouTube. If you are considering a centrifuge, please take a moment to check out the actual machines in our videos.
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