J-one is manufacturing and selling roll coaters with technical support from Sugii Machinery Co., Ltd.
This is an introduction to the roll coaters handled by Adpec Co., Ltd. As standard models, we manufacture and sell the Natural Roll Coater (N), Natural Reverse Roll Coater (NR), and Natural Reverse Wiping Roll Coater (NR-W). The upper roll (coating roll, doctor roll, etc.) with lifting function is supported by LM guide rails that do not produce play, enabling high-precision and stable application. The backup roll features a structure that can accommodate thickness variations in the substrate through a spring (optional: air cylinder) cushion. The coater roll, doctor roll, and backup roll (feed transport roll) are driven by individual motors, allowing for variable speed control via inverters for each roll. Wiping blades can be selected based on application, including urethane blades and steel blades, enabling effective scraping. Regarding the effective width, in addition to standard models, manufacturing can be done according to customer specifications.
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basic information
Other optional equipment, etc. ■ Paint heating system and paint circulation - Adopts a hot water heating system for the paint tank that facilitates viscosity adjustment of solvent-free UV paint and enables stable paint circulation. ■ Coating system and maintenance - A cart and rail set for pulling the roll coater out of the line. ■ Safety performance - An emergency stop rope is installed on the upper part of the roll coater to ensure safety. ■ Backup transport device - In addition to standard roll transport, there are options for split roll transport and belt conveyor transport. ■ Laser processing roll - Coating rubber rolls can be processed with various grooves using lasers. ■ Front and rear swing conveyor - A conveyor that supports finishing and maintenance.
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Applications/Examples of results
Flooring UV Coating Line Furniture Component Coating Line Ceramic Building Material Coating Line
Detailed information
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The natural roll coater is used for general application and finishing processes.
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The natural reverse coat is used when a thick application is needed, but it is generally a combination of N+R, although the reverse coat can also be used alone.
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The natural reverse wiping roll coater scrapes off the paint applied with the natural coater using a reverse wiping coater. It is used for filling wood grain and for coloring.
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Company information
The J-one brand is a group brand of Adpec Co., Ltd., Yamashin Giken Co., Ltd., Sugii Iron Works Co., Ltd., Amitec Co., Ltd., and Seiichi Machinery (Nakai) Co., Ltd. In 2007, we established a manufacturing plant in China as a group company and began manufacturing and selling equipment machinery under the J-one brand for both the Japanese and Chinese domestic markets, as well as exporting equipment machinery to the EU, USA, Malaysia, Indonesia, Australia, Turkey, and other countries. Our main manufacturing machinery includes general manufacturing equipment for non-combustible boards and siding boards in the ceramics industry, painting and drying equipment for wooden flooring and furniture components, and various automated labor-saving devices. The main specialized machines we produce are based on technology provided by our group companies, including roll coaters, flow coaters, wide belt sanders, UV irradiation devices, and dryers. We also have a strong presence of engineers in Japan and China specializing in automatic electrical control. Additionally, we manufacture spray painting booths, steam curing rooms, automatic loading devices for boards, various conveyor systems, packaging equipment, and more. The J-one brand is the world's only comprehensive equipment manufacturing group in this industry.