Real-time visualization of process management that relied on human resources.
■Introducing Companies Electronics Manufacturers ■Background In the acceptance inspection of parts, we received the scheduled delivery data for the following week on Thursday, aggregated it in Excel, and created a work plan on paper the day before. However, the paper work plan only indicated the number of deliveries, without revealing how many parts were included in each delivery, and the time required for inspection varied by part. Additionally, as the week progressed, the freshness of the scheduled delivery data decreased, leading to a larger discrepancy with the actual number of deliveries. ■Challenges - We wanted to visualize the process management, which was dependent on manual labor, in real-time. - We aimed to digitize the status of delays that were recorded on paper. ■Effects - Reduced the number of workers constantly involved in the acceptance inspection of parts. - Achieved visualization that closely aligns with the expectations of the manufacturing site.
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basic information
◇ Visualize the series of tasks from receiving goods to sorting, inspection, and storage. ◇ Display the location of malfunctioning equipment on a map. ◇ Prepare a company-wide portal that oversees multiple dashboards.
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Applications/Examples of results
◆Achievements - Manufacturing industry - Information and communication industry - Financial industry - Food industry - Service industry etc.
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Company information
Our company develops and sells a "Maintenance Management System" for managing and operating various plants, factories, and other facilities and assets. Currently, this system is undergoing significant evolution into one that incorporates IoT technologies, such as sensor information and input from tablet devices, as well as AI technologies like machine learning, featuring functions for failure prediction and automatic scheduling. Additionally, as part of the recent trend towards digital transformation (DX), there is a growing movement to digitize and automate manufacturing processes and research and development sites in factories to enhance operational efficiency. In line with this trend, our company provides a solution aimed at improving efficiency in research and development environments, known as the Laboratory Information Management System (LIMS), which includes features such as workflow management, data tracking, data management, data analysis, and integration of electronic lab notebooks.