Problem-Solving Materials: Productivity Improvement Edition 4 | Challenges and Solutions for Assembly Labor Hours of Large Products
What are the key points and effective methods for streamlining the production process of large products? A resource for identifying and solving challenges in the production site.
This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "Productivity Improvement Edition," we offer solutions aimed at enhancing productivity by streamlining various manufacturing processes and reducing man-hours and costs. This document focuses on the theme of "assembly man-hours for large products" and introduces key points and effective methods for improving production efficiency. [Document Overview] While automation through the introduction of machines and robots is effective for streamlining production processes, in fields that produce large products in small quantities, manual labor is often employed due to cost considerations. This document focuses on the assembly and installation man-hours of large products, which are difficult to automate, and presents two key points for reducing man-hours. Based on these points, we explain the benefits of implementing a direct measurement system that is effective for reducing man-hours and how to utilize it efficiently. *You can download the document using the button below.
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■Vol.4 "Measurement Work Hours for Product Assembly" - Automation in the assembly process - What are the key points for reducing assembly work hours for large products? - How to digitize and standardize measurements? ■Vol.4-1 "Digitization and Standardization of Measurements" - The effective "FARO Vantage Laser Tracker" for reducing assembly work hours - Features that enable work hour reduction - Assembly images utilizing SMR
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Please use this as a hint for those who are looking to streamline the manufacturing process of small-batch products or seeking improvement points within the process.
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【Proposing the latest and standard equipment for manufacturing through a system】 We are the only company in Japan that can provide a comprehensive proposal for all the equipment necessary for manufacturing, including machine tools, CAD/CAM, 3D printers, 3D scanners, and other 3D digital production tools and instruments. 【Peace of mind with technical support after installation】 With our strength in technical support, we can resolve any concerns of users after installation, such as operation assistance, troubleshooting, and maintenance, all through a single point of contact. 【Extensive display of actual machines】 We have various actual machines set up, allowing you to clarify your operational image through demonstrations and tours before making a decision to implement. 【Manufacturer capabilities】 Additionally, if there are no products with the features desired by users, or if there are products with good features but weak sales power, we will leverage our manufacturer capabilities to release them as uniquely planned in-house products.