The reduction in the number of drawings has also led to a decrease in prototype labor hours! This resulted in approximately a 30% cost reduction.
We received a request to manufacture a spring that is easier to assemble and less likely to come apart than conventional tension springs, while also being highly durable (with a lifespan of 15,000 cycles), as it is a component for automobiles, which requires very high quality. We proposed a spring with different hook shapes on both sides, which cannot be produced with standard tension spring machines. Our multi-forming machine is equipped with a second former, allowing for high-precision and complex processing. This improved work efficiency, enabling quick fine-tuning of similar-shaped parts using the original machine, which reduced the number of drawings and consequently decreased the prototyping labor. This led to approximately 30% cost savings. *For more details, please refer to the PDF document or feel free to contact us.
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【Points】 - In order to meet strict quality requirements, we have introduced inspection equipment such as automatic measuring machines, load testing machines, and fatigue testing machines in addition to standard measuring instruments, enabling more precise measurements. - For measuring instruments, a certification and calibration cycle is established, and management is conducted in such a way that the expiration date is clear for each device. *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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Eiko Giken Co., Ltd. has consistently dedicated itself to spring manufacturing since its establishment. In response to the changing times and customer demands, we have refined our technology and improved our facilities, growing into a company capable of handling everything from springs the size of a grain of rice to palm-sized wire processing. On June 20, 2011, we changed our company name to Eiko Giken Co., Ltd., and as part of our next phase of growth, we have been strengthening our capabilities in the fields of resin parts, metal parts, and assembly parts that include these components and springs, which we have been accumulating achievements in over the past 2 to 3 years. We will strive to become a company that meets our customers' expectations.