This is the 2019 summary edition of the HINODE MS newsletter.
The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitching Method) that addresses metal cracks using mechanical methods. Since it does not apply any heat, there is no "thermal distortion." It prevents residual stress from occurring in other areas and also prevents secondary damage such as new cracks. Metal cracks are one of the concerns in equipment maintenance operations. In typical welding repair methods, the base material around the crack changes due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." 【Features】 ■ No hardening or residual stress due to heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and achievements ■ Completion of construction in a short period → No significant decrease in the operating rate of equipment ■ Advantages in safety and environmental aspects → No use of fire, so there is no impact on the operating rate of other equipment or the environment For more details, please contact us.
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<2019 Annual Compilation> ● January Issue: Housing ● February Issue: Forming Frame Cart ● March Issue: Coal Feeding Machine Drive Reducer ● April Issue: Port Cylinder ● May Issue: Cylinder Block ● June Issue: Press Brake Cylinder Support ● July Issue: Electric Motor Casing ● August Issue: Cold Forging Machine ● September Issue: 2800t Press Frame ● October Issue: Recovery Pump Casing ● November Issue: Band Saw ● December Issue: Cement Mill Body *If you have any questions or need more details about the contents, please feel free to contact us.*
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<Cement Plant Equipment Achievements> - Reduction Gear Casing - Support Roller - Kiln Tire - Cement Mill Cover - Coal Mill - Cement Mill Body - Girth Gear <Power Generation Equipment Achievements> - Steam Turbine Casing - Gas Turbine Casing - Pump Casing - Internal Combustion Engine Crankcase <Marine Related Achievements> - Crankcase - Cylinder Liner - Intake and Exhaust Pipes - Air Cooler Bolt Hole - Intercooler - Bracket <Steelmaking and Iron and Steel Related Achievements> - Forging Press Frame - Raw Material Mill - Cutting Machine - Cooling Tower Blade <General Industrial Machinery Achievements> - Motor Base - Casting Equipment - Press Machine Frame - Crown - Slide - Upright - Press Bed - Injection Molding Machine Link Housing - Connecting Rod - Cone Crusher - Platen Screw Hole - Mold Mounting Bolt Hole - Platen Die Plate If you have any other questions, please contact us.
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The mechanical stitch metal crack repair technology is a method (mechanical stitch method) that physically repairs metal cracks using special bolts and reinforcement plates, and since it does not apply heat to the repair area, it does not cause thermal distortion in the crack repair (mechanical stitch method). In addition to metal crack repair, it also has the technology to regenerate damaged screw threads using repair inserts. Furthermore, since repairs can be conducted on-site, it allows for reduced construction time and cost savings.