Low-strain heat treatment method "Nitriding Quenching" *Integrated support from pressing process to assembly.
[Technical Data Publicized in 4 Types] Reduces strain by 50% compared to conventional processing methods! A new heat treatment method that generates zero CO2 emissions as it does not use carbon gas.
Aitec's "Nitriding Quenching" is a surface hardening heat treatment method characterized by "low distortion," which allows nitrogen to infiltrate and diffuse into steel and perform quenching from the austenite state. Distortion is associated not only with quality issues but also with challenges related to polishing labor and costs due to distortion correction. By reducing distortion itself, total cost reduction can be achieved. 【Benefits of Nitriding Quenching】 ■ High surface hardness of HMV800 or more even with SPCC material ■ Lower quenching temperature than carburizing, resulting in low distortion (with examples of 50% reduction in distortion) ■ High resistance to softening ■ Total cost reduction without distortion correction ■ No CO2 emissions (environmental protection) [Aitec's Strength 1: Contract Analysis of Heat Treatment Distortion] We analyze the amount of distortion before and after heat treatment using a 3D scanner, allowing for shape comparison before and after treatment. We also accommodate requests for analysis only. [Aitec's Strength 2: Integrated Production] By providing integrated production of pressing and heat treatment, we can guarantee product dimensions. We offer added value by consolidating suppliers. ~ We are also seeing an increase in requests for prototypes and tests. Please feel free to contact us! ~ *Technical materials can be viewed from [PDF Download].
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basic information
【Detailed Features】 - The surface roughness of the processed sample is good. - Higher softening resistance compared to carburizing. - About half the amount of strain compared to carburizing and nitriding. - Superiority in friction and wear characteristics has also been demonstrated. *For more details, please refer to the technical documentation or feel free to contact us.*
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For more details, please refer to the catalog or feel free to contact us.
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Download All Catalogs![[Technical Introduction Document] New Heat Treatment Method 'Nitriding Quenching'](https://image.mono.ipros.com/public/catalog/image/01/06e/358281/IPROS74309672998196362750.jpeg?w=120&h=170)
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Company information
Aitec Co., Ltd. is a company that manufactures and sells clutch and engine-related parts for two-wheeled and four-wheeled vehicles. Aitec promotes the slogan "Craftsmanship that shines even if small," and is capable of integrated production from pressing to assembly, centered around heat treatment. For transportation equipment parts, please feel free to contact Aitec Co., Ltd. 【Aitec Co., Ltd. Management Philosophy】 ☆Craftsmanship that shines even if small☆ We contribute to Japan as a technology-oriented nation through manufacturing that earns the trust and satisfaction of our customers. We pursue the happiness of all employees in both material and spiritual aspects through the development of the company. 【Aitec Co., Ltd. Quality Policy】 We prioritize quality above all else and aim to create the highest quality products that satisfy our customers. To enhance customer satisfaction, each individual sets high goals and works towards achieving them through continuous improvement.