[Case Study] We want to dehydrate fibers and extract them cleanly [Fiber Manufacturer]
Easy-to-clean top discharge centrifuge KMβ
I want to dehydrate textile products and take them out cleanly. By using a centrifuge that can dehydrate according to the shape and type of fibers, we can significantly reduce waste!
■We want to cleanly extract fiber products■ Based on the request from Company T, a fiber manufacturer, to "perform dewatering of fibers and cleanly extract roll-shaped fibers from the centrifuge," we proposed a centrifuge that dewaters fiber products according to their shape and type, making it easier to cleanly extract the products. ■Results of the implementation■ By establishing dewatering and extraction methods tailored to the products, it became possible to cleanly extract fiber products, enhancing the quality of the fiber products and significantly reducing waste volume. ↓For details, please check the basic information.
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basic information
【POINT】 1: Speed adjustment function tailored to the dewatering product The existing centrifuge had a slip-type mechanism and a constant rotation speed, which made it impossible to control the dewatering force (centrifugal force) and dewatering time according to the product being dewatered. Therefore, we adopted an inverter type to allow for changes in rotation speed to accommodate various types of fiber products. 2: Special design for easy product retrieval Before contacting us, customers using existing centrifuges found that the outlet for retrieving fibers after dewatering was narrow, making it difficult to extract the products cleanly, resulting in many products needing to be discarded. To reduce the waste rate of products, we designed the basket cover to open widely, allowing for easy retrieval of fibers in roll form, enabling the entire dewatering bag to be removed along with the product. 3: Conducting dewatering tests until satisfied The quality of the finished product varies depending on the rotation speed, dewatering time, and liquid feed angle, so we conducted numerous dewatering tests using our test machine. We performed dewatering tests until our customers were satisfied and proposed the optimal specifications after multiple discussions to resolve their concerns.
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T Company, a fiber manufacturer
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Company information
Since its founding, the Matsumoto Machinery Group has been dedicated to shaping the voices of our customers regarding centrifuges. Even when faced with challenging materials and operational processes, we have worked together with our customers to think, overcome, and continue evolving the development of centrifuges. We are focused on the development of small centrifuges that comply with GMP standards, aimed at realizing a manufacturing environment process that is more considerate of safety, which is essential for protecting people's health and lives. We are currently showcasing the operation processes and models of our machines on YouTube. If you are considering a centrifuge, please take a moment to check out the actual machines in our videos.