[Data] Experimental Results of Abnormal Vibration Using Vibration Generation Type Maintenance Training Equipment
Vibration Monitoring Device Conan Air: IoT-Compatible 3D Digital Twin / Improving Equipment Maintenance and Labor Reduction through DX Promotion and System Integration / Preventive Maintenance
The results of experiments conducted using educational training equipment to simulate abnormal conditions are detailed here!
Our company, Nakayama Suinetu Kogyo, used a training device for maintenance technicians that intentionally creates abnormalities in rotating machinery to generate issues such as unbalance and misalignment, and compared the data with that of normal conditions. Initial abnormality detection for bearing issues (outer ring scratches) and gear issues (gear chipping) is considered difficult with Conan Air's vibration measurements below 1 kHz, but due to the relatively large faults, we were able to identify abnormalities through frequency analysis using FFT. It can be said that such detection is possible with Conan Air when abnormalities have progressed to a certain extent. This document is a report on the results of our comparative study with normal conditions. From the experimental results, it was confirmed that our WiFi vibration sensor "Conan Air" can detect abnormalities. We encourage you to read it. You can try Conan Air for free for 30 days. Please feel free to contact us. - Conan Air Official Website https://conanair.com/japan/
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basic information
- Specifications Model: CNA-WLVS-02L Detection acceleration range (m/sec²): ± 160 Detection axes: 3 axes (X, Y, Z) and composite value Response frequency (Hz): 10~1,000, HPF bypass: 0~1,000 (both -3dB) Sampling rate (Hz): 3200 A/D resolution: 13bit Communication: Wi-Fi IEEE 802.11b/g/n (2.4GHz) Power supply: Lithium primary battery (non-rechargeable) CR2 x 1 Operating time: Continuous 8 hours (non-continuous measurement) / Intermittent: 4 years (1 measurement per day) Rated current consumption (mA): 100 Dimensions (mm): 65×52×27(32) (with magnet) Weight (including battery) (g): 54 (77) IP class: IP67 Operating temperature (°C): -10 to 60°C Recommended browser: Google Chrome, Microsoft Edge, Safari
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Applications/Examples of results
- Purpose Preventive maintenance (health check) and predictive maintenance for equipment and machinery - Main Users (Company names and honorifics omitted) AGC, JERA, JR East, NTT-AT, Creative Aisin, Aeon, Iwaki, F-Tech, Kaneka, Calsonic Kansei, Quartz Tech, Komatsu, Showa, Sincere, Subaru, Daio Paper Products, Daihatsu, Daifuku, Diamond Electric, Tachi-Eis, Tapirus, Denso, Denso Trim, Toyota Motor Corporation, Biomass Power Technologies, Bridgestone, Mitsuwa Pump, Mebius Packaging, Yamaha Motor, Aichi Steel, Asahi Kasei Engineering, Ebara Corporation, Gifu Body Industries, Kyocera, Kyoto Manufacturing, Arakawa Industries, Mitsubishi Chemical, Miki Pulley, Sumitomo Heavy Industries, Sumitomo Electric, Kojima Press, Snow Brand Milk Products, Chubu Electric Power, Teijin, Toshiba Mitsubishi Electric Industrial Systems, Nissan Motor, NSK, Nippon Steel, Nippon Tokushu Tokai, Hitachi Construction Machinery, Fujifilm Manufacturing, Honda Motor, NEC Platforms, MEC Techno, Connexio, Toyota Automatic Loom Works, Nitta Dupont, Paramount Bed, Murata Machinery, JFE Holdings, Komatsu Manufacturing, Fujifilm, Mitsubishi Heavy Industries, Toppan Printing, NTN.
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Download All Catalogs![[Experimental Results] Vibration Measurement Experiment by Conanair - Automatic Determination of Frequency Analysis Results Using NEC Invariant Analysis with AI Application!](https://image.mono.ipros.com/public/catalog/image/01/444/548788/IPROS24897224950764621646.jpeg?w=120&h=170)
![[Explanation Document] Conan Air Vibration Monitoring System](https://image.mono.ipros.com/public/catalog/image/01/3a9/483912/IPROS37650690088631912020.jpeg?w=120&h=170)
Company information
Our company, headquartered in Suzuka City, Mie Prefecture, has a history of over 50 years and contributes to the maintenance and upkeep of factory equipment through two business divisions: the digital twin construction division utilizing our self-developed Wi-Fi vibration meter, and the piping and mechanical equipment construction division for factory equipment support. - Digital Twin Construction Division By combining INTEGNANCE VR from Brown Reverse Co., Ltd., which represents factories in a virtual space and realizes the digital transformation (DX) and digitization of maintenance operations, with Conan Air, we can create 3D data of all equipment and piping within the plant. By incorporating Wi-Fi vibration sensors, we can establish a labor-saving system for maintenance management using digital twins and generative AI. All safety management can be conducted on a computer monitor, enabling predictive maintenance to prevent equipment troubles before they occur, thus achieving workforce reduction and decreased man-hours. - Piping and Mechanical Equipment Construction Division Based on our extensive experience and know-how, we excel in providing prompt and careful construction, detailed responses across various fields, and high cost performance. We primarily focus on mechanical equipment construction centered around piping, while also integrating and managing operations related to electrical, instrumentation, control systems, painting, insulation, construction, and civil engineering across multiple fields.