24-hour monitoring for anomaly detection and productivity improvement Production management system 'ePVS'
"Catch the heartbeat of machinery and equipment" Detect sudden troubles quickly with 24-hour monitoring! Achieve improvements in productivity and operational efficiency, contributing to work style reform.
The production management system 'ePVS' developed by Shinto Industry monitors and compares the minimum unit of the production process, which is the "actuator operation (cycle time)," against a standard value 24 hours a day, quickly detecting troubles and contributing to productivity improvement. Do you have any concerns like these in your existing production line? - Unable to measure cycle time - Unable to grasp occasional phenomena (troubles) - Unclear about the bottleneck processes These concerns can be resolved by visualizing the cycle time. By continuously comparing with ePVS 24 hours a day, it becomes possible to "identify bottlenecks" and "predict actuator abnormalities." Predictive maintenance of production equipment and prompt responses can be achieved. Additionally, the user dashboard allows for the aggregation of various data such as [production count reports] and [abnormal stop count reports], which reduces the burden of daily data collection and reporting tasks, contributing to operational efficiency. **Features** - 24-hour monitoring of the production line - Captures the heartbeat of equipment (each actuator operation) and detects abnormalities - Various data can be aggregated on the user dashboard
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ePVS allows users at any level—on-site, management, or executive—to view the same screen from anywhere as long as there is an internet connection. This enables the understanding of equipment status without waiting for reports from the field, allowing on-site personnel to focus on production without the distraction of reporting. 【Supporting Various Improvement Activities】 1. Productivity Improvement By deeply analyzing the delays in cycle time hierarchically, we can identify bottlenecks and implement specific measures on-site. 2. Maintenance Improvement By detecting signs of abnormalities from changes in the daily cycle time delay rate, we can prevent stoppages due to troubles before they occur. 3. Business Efficiency and Work Style Reform Since various data can be easily aggregated and visualized, it reduces the burden of daily data collection and reporting tasks. 【Use in Combination with External Sensors】 By combining with remote monitoring, we can achieve even stronger predictive maintenance through the internal data from the PLC and external data from sensors compared to using ePVS alone.
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1. Productivity Improvement - Analyzing production bottlenecks (machines, people, lines) We discovered that processes we perceived as having little waiting time were, depending on the day or time, actually bottlenecks causing cycle delays. 2. Maintenance Improvement - Early detection of sensor malfunctions due to cycle time fluctuations We were able to early detect fluctuations in the operation of the extraction process caused by dust accumulation on the photoelectric switch used for mold confirmation of the extraction cylinder, preventing impacts (pressure) on the mold during extraction. 3. Business Efficiency and Work Style Reform - Streamlining data collection and reporting tasks in the production process Since the results are visible on the screen, we were able to eliminate the hassle of creating reports and rotating responsibilities.
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Company information
Since its founding in 1934, Shinto Industries has focused on its casting business as a strong core, applying and expanding the technologies and know-how cultivated there into various non-casting fields of the material industry, continuously evolving. Shinto's manufacturing capabilities are recognized for their comprehensive strength as a plant engineering manufacturer that supports the manufacturing industry from behind the scenes, providing technologies that integrate "environment and safety" with "know-how" through the "three attractions plus alpha" of high-quality "machinery and equipment" that accumulates the latest technology, high-quality "projectiles, abrasives, and consumables" that maximize the performance of machinery and equipment, and "support for stable operations" that maintains high performance.