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  6. [Case Study] Utilizing 3D Printers to Transform Complex Internal Structures into Final Products

[Case Study] Utilizing 3D Printers to Transform Complex Internal Structures into Final Products

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last updated:May 31, 2024

DMM.com DMM.make 3Dプリント事業部
DMM.com DMM.make 3Dプリント事業部
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Using a 3D printer for parts with complex internal structures of small formula cars to create the final product.

We will introduce a case where the fundamental lightweighting and performance improvement of intake components mounted on small formula cars were achieved, along with the manufacturing technology and reliability to realize this. Complex hollow shapes were integrally molded without the use of jigs and utilized as final products. We spoke with TUAT Formula from Tokyo University of Agriculture and Technology, who participates in the "Student Formula Japan Competition" every year. ■Usage Examples We are utilizing 3D CAD data for a wide range of applications, including extrusion molding, casting, machining, and as alternative methods for injection molding, molds, and formwork, as well as for molding small parts of IoT products and finished products.

    Circuit board design and manufacturing
13-3dprinting-dmmmake-casestudy_01.jpg

[Case Study] Utilizing 3D Printers to Transform Complex Internal Structures into Final Products

13-3dprinting-dmmmake-casestudy_01.jpg
13-3dprinting-dmmmake-casestudy_01.jpg
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In this case, we introduced an example of fundamentally reducing the weight and improving the performance of intake components mounted on a small formula car, as well as the manufacturing technology and reliability to achieve this, solving multiple challenges, and forming a complex hollow shape in a single piece without using jigs, which was utilized as the final product. At DMM.make, we offer services to support companies from prototype modeling and verification to mass production of final products. If you have any questions or requests regarding the introduction of 3D printers, please feel free to contact us.

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■Usage Examples We utilize 3D CAD data for a wide range of applications, including extrusion molding, casting, machining, and as alternative methods for injection molding, molds, and formwork, as well as for molding small parts of IoT products and finished goods.

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[Case Study] Utilizing a 3D printer for parts with complex internal structures in a small formula car to create the final product.

[Case Study] Utilizing a 3D printer for parts with complex internal structures in a small formula car to create the final product.

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DMM.com DMM.make 3Dプリント事業部

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DMM.make 3D printer output service is a 3D printing contract manufacturing service equipped with cutting-edge equipment. Please feel free to contact us! ■ Over 1,000 corporate usage cases We provide 3D printing for "prototypes" and "molds" using 3D printers, as well as "mass production" methods that do not require molds. Our services are utilized in manufacturing, construction, medical, aerospace, food, agriculture, and more. In recent years, there has been an increase in cases where 3D printed objects are used in final products! We are committed to solving our customers' challenges based on numerous examples, so please feel free to reach out. ■ Over 55 types of materials, the largest variety in the industry 〇 Metal 〇 Plastic 〇 Rubber 〇 Aluminum 〇 Stainless Steel 〇 Resin, etc. Please feel free to contact us to find out which material is most suitable for your desired performance. ■ More than 30 state-of-the-art 3D printers available 〇 Powder Sintering 〇 Inkjet 〇 Binder Jetting 〇 Stereolithography 〇 Ultra-fast Stereolithography, etc. We will propose which printing method is most suitable for your challenges. ■ Case study site https://make.dmm.com/print/case/biz/

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