Design Technology Handbook: Thin Plate and Micro Welding OK even with a plate thickness of 0.05mm
Attention designers and developers struggling with "welding distortion"! We are giving away a design technology handbook to successfully achieve thin and fine precision sheet metal work!
This document is a design technical handbook that explains the key points that developers and designers should keep in mind to successfully create thin plate and fine welding sheet metal, where welding distortion is a concern. It has been supervised and produced by engineers who handle over 100 projects of thin plate sheet metal development annually. Thin plate sheet metal products are significantly influenced not only by the welding process itself but also by how they are designed from the development and design stages to ensure that the structure is suitable for thin plates and that the shape minimizes distortion. For example: 1. Achieving nearly zero gaps in the weld area through precise dimensional adjustments. 2. Reducing the welding sections to avoid distortion adjustments. 3. Designing to minimize the number of parts for easier processing. This handbook summarizes the key points of each process that developers and designers involved in precision sheet metal for thin plates should focus on, along with examples of VA/VE proposals. It contains valuable information that will surely be useful for your designs starting tomorrow! If you need it, please download it from the link below and make use of it. *The handbook is a digest version. If you would like the complete version, please contact us by phone. If you are having trouble with fine or thin plate welded products, please contact our company.
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Complete Version: 20 Pages I. Key Points to Ensure Successful Thin Plate Welding II. Design Proposal Examples for Thin Plate and Fine Welding Sheet Metal VA and VE 〇 Achieving Weight Reduction and Cost Reduction with Thin Plate Welding Technology 〇 Reducing the Number of Parts and Welding Points through Shape Modification to Cut Costs 〇 Design Change Proposal that Reduced Product Weight to One-Third 〇 Improving Strength without Distortion in Thin Plate Welded Products 〇 Proposal for Changing to Thin Plate Inconel to Extend Product Lifespan III. Welding Column 〇 Why is Thin Plate Welding Difficult? 〇 Which Method is Suitable for Thin Plate Welding? IV. Product Examples 〇 Welding of 0.03mm Thin Wall Pipe 〇 Precision Filter for Medical Use with a Diameter of 10mm 〇 0.1mm Thick Thin Plate Heat Sink 〇 Extremely Small Soccer Ball with a Diameter of mm 〇 0.3mm Thick Ultra-Thin Plate Welded Duct 〇 1mm Square Dice with a Thickness of 0.05mm 〇 Lightweight Sample with Thickness of 0.05mm/1.5mm 〇 Thin Plate Dissimilar Material Welding Samples (Nickel, Inconel, Brass, etc.) V. Our Welding and Sheet Metal Technology VI. Company Overview and Equipment Overview *If you would like the complete version, please contact us by phone.*
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Company information
Mazda Corporation offers ultra-fine and ultra-thin plate welding processing and precision sheet metal work starting from a thickness of 0.05 mm. In precision sheet metal work, especially welding of thin plates using fiber laser welding machines, we have received numerous orders in the prototype and development fields. We can accommodate work sizes as small as 1 mm square and have extensive experience in dissimilar material welding. - There are welded products that were given up on due to being too thin. - High-cost molds were created for a single prototype. Please consult with us once! Additionally, we are confident in our ability to respond to ultra-short delivery times, including same-day shipping, and our capability to handle single items and prototypes. We also excel in proposing value analysis (VA) and value engineering (VE) that directly enhance the value of our customers' products. Feel free to contact us with your requests.