Monochrome Plain Surface Defect Inspection System KE-VJM Series
Monochrome Plain Surface Defect Inspection System "KE-VJM Series"
It is a monochrome plain surface defect inspection system that combines PC-based machine vision with a high-performance image processing unit.
This is a monochrome plain surface defect inspection system that combines PC-based machine vision with a high-performance image processing unit. The advanced imaging and preprocessing/filtering technology of the image processing unit reduces the load on the PC, enabling stable inspections. It is ideal for defect inspection of films, sheets, non-woven fabrics, paper, metal, glass, rubber, and more. Additionally, we offer highly customizable solutions tailored to your specific applications. We promise stable operation and support over the long term. 【Equipped with comprehensive features】 ● Fusion of PC-based machine vision and image processing unit ● Advanced imaging and filtering technology of the image processing unit ● Customizable solutions with high expandability and flexibility due to being PC-based ● Equipped with a large 22-inch display ● Inspection screens can be displayed in both vertical and horizontal orientations ● Defect detection images displayed in real-time ● Location information of defects displayed on a map ● Inspection data can be printed in three different patterns
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basic information
【Image Processing Device】 ● Advanced parallel processing capability with 14 cores ● Achieves high functionality, high performance, and high-speed processing ● Easy system expansion by adding optional units 【Line Sensor Camera】 ● Available in monochrome line sensor cameras of 2K, 4K, and 8K ● Compact, lightweight, and capable of high-speed scanning with high pixel count ● Selection of the optimal line sensor camera based on inspection requirements 【Lens】 ● A wide variety of focal lengths available, including 8mm, 12mm, 16mm, 25mm, and 35mm ● Selection of the optimal lens based on field of view and distance to the workpiece ● Low distortion lenses are selected and proposed to achieve high-resolution imaging 【Lighting for Line Sensors】 ● Primarily proposing inspections using LED line lighting ● Emission surfaces can accommodate lengths of up to 3,000mm ● Proposing optimal lighting based on inspection content, inspection items, installation conditions, etc.
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Applications/Examples of results
【Inspection Targets】 Applicable to defect inspection of plain surfaces of sheets in general, functional films, optical films, coated films, plastic films, industrial/food films, general-purpose films, building materials, non-woven fabrics, textiles, paper, metal, steel plates, metal foils, glass, rubber, secondary battery electrode sheets, synthetic leather, resins, and more. 【Applications】 Ideal for detecting defects such as fish eyes, pinholes, gels, foreign substances, scratches, dirt, insects, hair, stains, black spots, unevenness, wrinkles, bubbles, chips, dents, lines, streaks, uneven surfaces, and slight dirt on objects with strong textures.
Detailed information
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● Lineup of monochrome line sensor cameras in 2K, 4K, and 8K ● Compact, lightweight, and capable of high-speed scanning with high resolution ● Select the optimal line sensor camera based on inspection requirements
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● Mainly propose inspections using LED line lighting ● The luminous surface can accommodate up to 3,000mm in length ● Selection from various types of lighting such as transmissive and reflective
Company information
"Frontier System" has over 30 years of experience and technical expertise in the development of surface defect inspection systems since its establishment, and we propose the most suitable inspection systems for our customers' production sites. We support defect inspection for a wide range of materials including plain sheets, paper, non-woven fabrics, metals, steel plates, metal foils, glass, rubber, functional films, optical films, coated films, plastic films, industrial/food films, and other general-purpose films. Furthermore, we provide comprehensive after-sales follow-up and support after the installation of inspection equipment. Our 100% domestic support and rapid response in case of emergencies are our unique "commitment" and strength.