Compact-compatible monochrome plain surface defect inspection system
Compact-Compatible Monochrome Plain Surface Defect Inspection System 'KE-XGC Series'
Equipped with a high-performance image processing inspection device. This is a monochrome plain surface defect inspection system that achieves a compact design.
It can be implemented in environments with space limitations and can also meet cost-performance requirements. It is ideal for inspecting defects on plain surfaces of films, sheets, non-woven fabrics, paper, metal, glass, and rubber. Additionally, we propose highly customizable solutions with scalability and flexibility according to our customers' applications. We promise stable operation and support over the long term. 【Equipped with comprehensive features】 ● High-performance image processing unit ● Robust hardware capable of operating 24/7, 365 days a year ● Essential functions condensed into a compact housing ● Capable of meeting cost-performance requirements
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basic information
【Image Processing Device】 ● Achieves distributed processing with a multi-core processor ● Allows mixed use of line sensor cameras and area sensor cameras ● Easy system expansion by adding optional units 【Line Sensor Camera】 ● Offers monochrome line sensor cameras in 2K, 4K, and 8K ● Compact, lightweight, and capable of high-speed scanning ● Selects the optimal line sensor camera based on inspection requirements 【Lens】 ● A wide variety of focal lengths available, including 8mm, 12mm, 16mm, 25mm, and 35mm ● Selects the optimal lens based on the field of view and distance to the workpiece ● Chooses and proposes low-distortion lenses to achieve high-resolution imaging 【Lighting for Line Sensors】 ● Primarily proposes inspections using LED line lighting ● Emission surfaces can accommodate lengths of up to 3,000mm ● Proposes optimal lighting based on inspection content, inspection items, installation conditions, etc.
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Applications/Examples of results
【Inspection Targets】 Applicable for defect inspection of plain surfaces of sheets in general, functional films, optical films, coated films, plastic films, industrial/food films, general-purpose films, building materials, non-woven fabrics, textiles, paper, metal, steel plates, metal foils, glass, rubber, secondary battery electrode sheets, synthetic leather, resins, etc. 【Applications】 Ideal for detecting defects such as fish eyes, pinholes, gels, foreign substances, scratches, dirt, insects, hair, stains, black spots, unevenness, wrinkles, bubbles, chips, dents, lines, streaks, uneven surfaces, and slight dirt on objects with strong texture.
Detailed information
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● Lineup of monochrome line sensor cameras in 2K, 4K, and 8K ● Compact, lightweight, and capable of high-speed scanning with high resolution ● Select the optimal line sensor camera according to the inspection requirements
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● Mainly propose inspections using LED line lighting ● The light-emitting surface can accommodate lengths of up to 3,000mm ● Choose from transmission type, reflection type, and other lighting options
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"Frontier System" has over 30 years of experience and technical expertise in the development of surface defect inspection systems since its establishment, and we propose the most suitable inspection systems for our customers' production sites. We support defect inspection for a wide range of materials including plain sheets, paper, non-woven fabrics, metals, steel plates, metal foils, glass, rubber, functional films, optical films, coated films, plastic films, industrial/food films, and other general-purpose films. Furthermore, we provide comprehensive after-sales follow-up and support after the installation of inspection equipment. Our 100% domestic support and rapid response in case of emergencies are our unique "commitment" and strength.