Automatic mortar and pestle: Ideal for the development of all-solid-state batteries/lithium-ion battery materials.
Ishikawa-style automatic mortar and pestle, tabletop type D101S/D16S/D18S/D20S/D22S/D20SL/16ZD/18ZD
Also for the pre-dispersion of electrode materials for all-solid-state batteries! A single machine can stir, grind, disperse, and knead! Reproducing hand grinding [Automatic mortar and pestle].
The Ishikawa-style automatic mortar and pestle is an automatic device that allows for simultaneous processing of stirring, grinding, dispersing, kneading, and mixing through unique technology. It can serve as an alternative to dispersing machines such as bead mills, kneaders, planetary mixers, and three-roll mills. It is also capable of handling mechanochemical processes, mechanical alloying, salt milling, and alloying of highly active metals with mild processing energy. ■ Features - Achieves the smallest size that fits into a glove box while maintaining basic performance. - Equipped with LED lights for easy monitoring of processing conditions. - The tip of the pestle always passes through the center of the bowl, allowing for processing of even 0.5 g of very small amounts. - Includes a function to change the rotation speed and a timer function. - The pestle has a built-in spring, enabling simultaneous stirring, grinding, dispersing, mixing, and kneading while applying pressure. - Allows for uniform dispersion of conductive additives (carbon black, CNT) and binders. - An ideal automatic mortar and pestle for researchers and developers who perform grinding tasks manually. - The torque of the pestle is very high, allowing for processing of slurries, pastes, and even high-viscosity materials. - The use of a stainless steel casing improves chemical resistance, expanding its applications in laboratories and clean rooms. - Comes standard with an acrylic cover designed to prevent splashing and ensure safe processing.
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basic information
【Basic Specifications of the Product】 - Equipped with an inverter and digital timer as standard, allowing for changes in rotation speed and setting of operating time. - The main body is made of all stainless steel, making it suitable for use in clean rooms. (There is also a painted version available.) - Comes with a magnet-type splash prevention cover that is easy to attach and detach. A safety device that prevents operation without the splash prevention cover is standard equipment. - Load ratio against rated torque can be displayed. - Equipped with a dust-proof type pestle that requires minimal maintenance. 【Demo Room Information】 You can use the experimental machine for free to evaluate the functions and performance of the Ishikawa-type automatic mortar. Additionally, our knowledgeable staff can support your experiments based on your needs. Furthermore, we will propose the optimal machine selection and processing for your requirements. Please feel free to use this service when considering your options. For inquiries or to apply for the demo room, please visit the following URL.
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Applications/Examples of results
All-solid-state batteries, mixing of electrode materials and electrolytes for lithium-ion batteries. Mechanochemical, mechanofusion, and mechanical alloying chemical reactions, alloy production. Ketchen black surface treatment. 【Examples other than all-solid-state batteries】 - Electronic component materials - Conductive inks, conductive adhesives - Insulating materials, sealing materials - Pigments, glazes - Metal (gold, silver, copper) pastes - Glass pastes - Carbon pastes - Secondary batteries - Lithium battery materials, electrode materials for all-solid-state batteries - Dispersion of carbon nanotubes - Ceramic materials - Abrasive wheels, abrasive grains, polishing agents - Brake shoes - Food (miso, red bean paste, spices, sesame, etc.) - Pharmaceuticals, ointments - Chemicals, cosmetics - Chemical, fiber materials - Research and development equipment and devices - Stirring, grinding, dispersion, mixing processes in universities and research institutions - Quality control and inspection pre-processes, etc.
Detailed information
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■Overview photo of D16S By using an automatic mortar for the production of all-solid-state battery materials, it serves not only as a mere stirrer or grinder but also fulfills various functions simultaneously as a disperser, mixer, and kneader, resulting in the following advantages: 1. Uniform and precise mixing is possible - Allows for uniform mixing while controlling particle size. 2. Easy to achieve uniformity and control of particle size - Enables uniform adjustment of particle size while micronizing. 3. Prevents excessive degradation of materials - Due to minimal mechanical stress (mild processing energy), it can process while suppressing chemical changes. - Achieves homogenization while minimizing the degradation of active materials. 4. Suitable for small-scale prototyping and experiments - The automatic mortar can prototype as little as 0.5g. - Allows for prototyping while reducing material waste (especially for expensive materials). 5. Easy to composite with electrodes and electrolytes - Suitable for proper mixing of solid electrolytes with positive and negative electrode materials. - Enables uniform dispersion with conductive additives (carbon black, CNT). In summary, the greatest strength of the Ishikawa-style automatic mortar is its ability to achieve homogenization while maintaining the quality of the materials.
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■16ZD Panoramic Photo Using an automatic mortar and pestle for the production of all-solid-state battery materials offers the following advantages: 1. Uniform and precise mixing is possible - Uniform mixing can be achieved while controlling particle size - Gentle processing reduces the risk of over-milling particles (soft mixing and fine particle production are possible) 2. Easy uniformity and control of particle size - Particle size can be uniformly adjusted while performing fine milling - Particle growth after firing can be optimized (forming a homogeneous precursor) 3. Processing of highly hygroscopic materials is possible (with vacuum function) - Halide and sulfide materials tend to react with moisture in the air, but the automatic mortar and pestle with vacuum function allows for processing in a vacuum environment - Mixing and milling can be done while minimizing oxidation and moisture absorption 4. Easy composite formation with electrodes and electrolytes - Suitable for proper mixing of solid electrolytes with positive and negative electrode materials - Uniform dispersion with conductive additives (carbon black, CNT) is possible In summary, the greatest strength of the automatic mortar and pestle is its ability to achieve homogenization while maintaining the quality of the materials.
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■Tiny's Pestle Trajectory Curve A type of pestle trajectory curve with a single pestle. It can be seen that the pestle passes through the center of the mortar multiple times.
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■Overview of the Demo Room We have a variety of machines available. If you would like to try them out, please feel free to contact us at the URL below. Contact URL: https://www.ishikawakojo.jp/%E3%81%8A%E5%95%8F%E3%81%84%E5%90%88%E3%82%8F%E3%81%9B/%E7%9F%B3%E5%B7%9D%E5%BC%8F%E6%92%B0%E6%8B%8C%E6%93%82%E6%B8%A0%E6%A9%9F-%E6%92%B0%E6%8B%8D%E6%93%82%E6%B8%A0%E3%81%AB%E9%96%A2%E3%81%99%E3%82%8B%E3%81%8A%E5%95%8F%E5%90%88%E3%81%9B/
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■D20SL (Mortar and Pestle Elevating Type) 【Features】 - Achieves a compact design while maintaining basic performance. - Expands usage in laboratories and clean rooms. - The rotating part of the pestle elevates, making it easy to replace mortars and pestles, extract ground materials after grinding, and clean the machine. - Being a tabletop model, it can be used inside draft chambers and glove boxes, allowing for the grinding of substances containing organic solvents, provided the cover material is selected appropriately. 【Suitable Use Cases】 - Widely used as an automatic mortar for sample pretreatment in analysis, for the micronization and homogenization of samples. Particularly, due to its high motor torque, it can be used not only for pretreatment of powders but also for the uniform dispersion of slurries and high-viscosity samples. - Ideal for the development of all-solid-state battery materials: - Enables precise mixing and grinding: can grind while mixing with conductive additives and binders. - Difficult to cause temperature rise: due to the large heat capacity of the mortar, processing heat is less likely to transfer to the material. - Compact and easy to operate: compact size fits into glove boxes. - Efficient small-scale prototyping: unique technology enables processing of 0.5g. - Achieves uniform particle size distribution: uniform particle size distribution is crucial for negative electrode materials, making it optimal for mixing and grinding.
Line up(10)
Model number | overview |
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Automatic Mortar and Pestle Tiny Ultra-Compact Tabletop Type ★ Useful as a Stirrer, Disperser, Mixer, and Kneader | This automatic mortar and pestle allows simultaneous processing of stirring, crushing, dispersing, kneading, and mixing thanks to its unique technology. It can serve as a substitute for bead mills, ball mills, kneaders, planetary mixers, and three-roll mills. It is also capable of handling mechanochemical processes, mechanical alloying, salt milling, and alloying of highly active metals with mild processing energy. The torque of the pestle is very high, allowing for the processing of not only powders but also slurries, pastes, and even high-viscosity materials. |
Automatic Mortar and Pestle Tiny Plus Ultra-Compact Tabletop Type ★ Useful as a Stirrer, Disperser, Mixer, and Kneader | Retaining the basic performance of Tiny, it features a timer and adjustable rotation speed. Recommended processing capacity: 30mL |
Automatic Mortar and Pestle D101S Compact Tabletop Type ★ Useful as a Stirrer, Disperser, Mixer, and Kneader | Maintaining the characteristics of the Ishikawa-style automatic mortar and pestle, it achieves a compact design. The pestle contains a built-in spring, allowing for stirring and grinding under pressure. The use of a stainless steel casing improves chemical resistance, expanding its applications in laboratories and clean rooms. It comes standard with an inverter and timer, allowing for changes in rotation speed and setting of operation time. Recommended processing capacity: 200mL |
Automatic Mortar and Pestle D16S Compact Tabletop Type ★ Useful as a Stirrer, Disperser, Mixer, and Kneader | Maintaining the characteristics of the Ishikawa-style automatic mortar and pestle, it achieves a compact design. The pestle contains a built-in spring, allowing for stirring and grinding under pressure. The use of a stainless steel casing improves chemical resistance, expanding its applications in laboratories and clean rooms. It comes standard with an inverter and timer, allowing for changes in rotation speed and setting of operation time. Recommended processing capacity: 400mL |
Automatic Mortar and Pestle D18S Compact Tabletop Type ★ Useful as a Stirrer, Disperser, Mixer, and Kneader | Maintaining the characteristics of the Ishikawa-style automatic mortar and pestle, it achieves a compact design. The pestle contains a built-in spring, allowing for stirring and grinding under pressure. The use of a stainless steel casing improves chemical resistance, expanding its applications in laboratories and clean rooms. It comes standard with an inverter and timer, allowing for changes in rotation speed and setting of operation time. With two pestles, the crushing capacity is enhanced. Recommended processing capacity: 1L |
Automatic Mortar and Pestle D20S Compact Tabletop Type ★ Useful as a Stirrer, Disperser, Mixer, and Kneader | Maintaining the characteristics of the Ishikawa-style automatic mortar and pestle, it achieves a compact design. The pestle contains a built-in spring, allowing for stirring and grinding under pressure. The use of a stainless steel casing improves chemical resistance, expanding its applications in laboratories and clean rooms. It comes standard with an inverter and timer, allowing for changes in rotation speed and setting of operation time. With two pestles, the crushing capacity is enhanced. Recommended processing capacity: 2L |
Automatic Mortar and Pestle D22S Compact Tabletop Type ★ Useful as a Stirrer, Disperser, Mixer, and Kneader | Maintaining the characteristics of the Ishikawa-style automatic mortar and pestle, it achieves a compact design. The pestle contains a built-in spring, allowing for stirring and grinding under pressure. The use of a stainless steel casing improves chemical resistance, expanding its applications in laboratories and clean rooms. It comes standard with an inverter and timer, allowing for changes in rotation speed and setting of operation time. With two pestles, the crushing capacity is enhanced. Recommended processing capacity: 4L |
Automatic Mortar and Pestle D20SL Compact Tabletop Type ★ Useful as a Stirrer, Disperser, Mixer, and Kneader | Maintaining the characteristics of the Ishikawa-style automatic mortar and pestle, it achieves a compact design. The pestle contains a built-in spring, allowing for stirring and grinding under pressure. The use of a stainless steel casing improves chemical resistance, expanding its applications in laboratories and clean rooms. It comes standard with an inverter and timer, allowing for changes in rotation speed and setting of operation time. The pestle can be raised and lowered for easy removal of processed materials. With two pestles, the crushing capacity is enhanced. Recommended processing capacity: 2L |
Automatic Mortar and Pestle 16ZD Compact Floor Type ★ Useful as a Stirrer, Disperser, Mixer, Kneader, and Concentrator | Under vacuum (reduced pressure) conditions, it is capable of degassing high-viscosity materials. Processing under vacuum (reduced pressure) conditions shortens drying and concentration processing times. The pestle contains a built-in spring, allowing for stirring and grinding under pressure. Its applications in laboratories and clean rooms are expanded. It comes standard with an inverter and timer, allowing for changes in rotation speed and setting of operation time. Recommended processing capacity: 400mL |
Automatic Mortar and Pestle 18ZD Compact Floor Type ★ Useful as a Stirrer, Disperser, Mixer, Kneader, and Concentrator | Under vacuum (reduced pressure) conditions, it is capable of degassing high-viscosity materials. Processing under vacuum (reduced pressure) conditions shortens drying and concentration processing times. The pestle contains a built-in spring, allowing for stirring and grinding under pressure. Its applications in laboratories and clean rooms are expanded. It comes standard with an inverter and timer, allowing for changes in rotation speed and setting of operation time. With two pestles, the crushing capacity is enhanced. Recommended processing capacity: 400mL |
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Company information
Our company is a specialized manufacturer of automatic mortar and pestle machines. The features of the automatic mortar and pestle (Ishikawa-style stirring and grinding machine) include the ability to simultaneously perform stirring, grinding, mixing, and kneading using unique technology. It has the following basic capabilities: 1. Uniform and precise mixing is possible - Allows for uniform mixing while controlling particle size. 2. Easy uniformity and control of particle size - Can achieve uniform particle size while finely grinding. 3. Prevents excessive deterioration of materials - Due to low mechanical stress (mild processing energy), it can process while suppressing over-grinding and chemical changes. - High-energy processing (such as ball mills) can cause reaction changes due to heat generation, but temperature management is easier with the automatic mortar and pestle. 4. Suitable for small-scale prototyping and experiments - Ball mills and planetary mixers require large amounts of raw materials, but the automatic mortar and pestle can prototype with a minimum of 0.5g. - Easily adaptable for process scale-up (easy application from small to large scale). 5. Capable of processing slurries, pastes, and high-viscosity materials - The motor torque for the pestle rotation is high, allowing for processing of high-viscosity materials.