[Case Study] Construction Example of High-Temperature Facilities in Factories Using High-Performance Heat Insulation Sheets
High-performance heat-insulating sheet "Netsu Mamore"
This is an example of the reduction in surface temperature when high-performance thermal insulation sheets "Netsu Mamore" are installed in factory heat source facilities (drying furnaces, electric furnaces, heating furnaces).
★ The high-performance heat-shielding sheet "Netsu Mamore" is a sheet that can cut almost all (95-97%) radiant heat due to its 99% pure aluminum coating. ★ With a thickness of 0.23mm, it is extremely thin (SP-PRO). It is lightweight, flexible, and easy to install. ★ Thanks to a special surface treatment, it is resistant to corrosion and electrolysis caused by acids and alkalis, allowing for over 10 years of use (SP-PRO, SP-Air, SP-PED). ★ By simply applying it to high-temperature heat source facilities in factories (drying ovens, manufacturing furnaces, sintering furnaces, piping ducts, etc.), it can help alleviate the overall temperature in the factory, significantly reduce internal radiant loss, lower fuel costs, improve productivity (SP-PRO, SP-HTR), and protect workers from burns and other accidents (SP-AL8s, SP-AL25). ★ Covering control panels, equipment, and piping located outdoors or near high-heat facilities can prevent failures and damage caused by heat. ★ Installing it under the roofs, in the ceilings, or on the walls of buildings such as factories and warehouses can help alleviate indoor temperature rises, reduce air conditioning loads, and provide energy-saving effects. ★ Our company case studies https://www.tsp-kk.com/%E7%B4%8D%E5%85%A5%E4%BA%8B%E4%BE%8B3/
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basic information
【Features】 ■ With a high radiation heat reflectivity (cutting 95-97%), applying it to high-temperature equipment can significantly reduce internal radiation loss, leading to energy savings and increased productivity, while also improving the working environment, thus serving as a measure against heatstroke. ■ Non-combustible and corrosion-resistant treatment ensures sustained high thermal insulation effectiveness. ■ The sheets are thin, allowing for easy cutting with scissors or similar tools, making installation straightforward (e.g., SP-PRO, SP-HTR). ■ A wide range of products is available to suit various applications. ■ We also have advanced processing technologies for curtains and partitions, among others.
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Delivery Time
※The delivery time varies depending on the quantity. Please feel free to contact us.
Applications/Examples of results
This time, we will introduce the following case studies. 【Published Case Studies】 ■ Furnace: Heat stress countermeasures and energy-saving improvement case ■ Kiln: Heat stress countermeasures and energy-saving improvement case ■ Adsorption tower: Insulation material replacement countermeasure improvement case ■ Image measurement device: Light shielding improvement case ■ Control panel: Temperature rise prevention improvement case ■ Factory high-temperature work site: Heat stress countermeasure improvement case ■ Factory warehouse under roof and west wall: Heat stress countermeasure improvement case ■ Food factory attic: Heat stress countermeasure improvement case ■ Our company's implementation cases https://www.tsp-kk.com/%E7%B4%8D%E5%85%A5%E4%BA%8B%E4%BE%8B3/
Detailed information
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The apparent temperature captured by a thermal camera on a mug with hot water covered with a heat-insulating sheet.
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SP-FABW polyester material curtains, roller blinds, etc. Temperature resistance up to 80℃, thickness 0.3mm SP-SRX curtains, roller blinds, etc. Temperature resistance -70℃ to 90℃, thickness 0.2mm
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SP-CH condensation prevention and refrigeration insulation sheet. Used on factory walls, low-temperature equipment walls, and piping, etc. Temperature range: -20 to 70°C.
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SP-Air Non-combustible Thermal Conductive Sheet, Thermal Conductivity, Non-combustible Certification (Ministry of Land, Infrastructure, Transport and Tourism) application in progress, corrosion-resistant treatment, thickness 0.2 mm, temperature range -70℃ to 90℃. SP-PRO General-purpose Non-combustible Sheet, Non-combustible Certification (Ministry of Land, Infrastructure, Transport and Tourism), corrosion-resistant treatment, waterproof, thickness 0.2 mm, temperature range -70℃ to 90℃. SP-HTR High-strength Sheet, Non-combustible Certification (Ministry of Land, Infrastructure, Transport and Tourism), corrosion-resistant treatment completed, thickness 0.2 mm, temperature range +130℃ (can accommodate up to +220℃ depending on the construction method).
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SP-AL8s Thermal Insulation Mat for Machinery Equipment - Heat Shielding + Insulation Effect - For High-Temperature Equipment, Thickness 8mm, Temperature Resistance up to 200℃ SP-AL25 Thermal Insulation Mat for Machinery Equipment - Heat Shielding + Insulation Effect - For High-Temperature Equipment, Thickness 25mm, Temperature Resistance up to 400℃
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SL-G8 High-temperature equipment, easy heat insulation + thermal insulation, thickness 8mm, temperature resistance up to 200°C. SL-G20 High-temperature equipment, thickness 20mm, temperature resistance up to 200°C.
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SL-M10 Insulation Material Melamine Sponge for Food Factories and Clean Rooms, Thickness 10mm, Operating Temperature (Safe Use Temperature 150℃, Maximum 240℃) SL-M15 Insulation Material Melamine Sponge for Food Factories and Clean Rooms, Thickness 15mm, Operating Temperature (Safe Use Temperature 150℃, Maximum 240℃) SL-E6 Insulation Material Special Elastomer for Condensation Prevention in Low-Temperature Piping, Thickness 6mm, Operating Temperature -200 to 125℃
Line up(13)
Model number | overview |
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SP-PRO | General-purpose non-combustible sheet, non-combustible certification (Ministry of Land, Infrastructure, Transport and Tourism), corrosion-resistant treatment, waterproof, thickness 0.2 mm, temperature range -70℃ to 90℃ |
SP-HTR | High-strength sheet, non-combustible certification (Ministry of Land, Infrastructure, Transport and Tourism), corrosion-resistant treatment, thickness 0.2 mm, temperature range +130℃ (can be adapted up to +220℃ depending on installation method) |
SP-AL8s | Insulation mat for machinery, heat insulation + thermal insulation effect, for high-temperature equipment, thickness 8 mm, temperature range up to 200℃ |
SP-FABW | Polyester material, for curtains, roll screens, etc., temperature range up to 80℃, thickness 0.3 mm |
SP-SRX | For curtains, roll screens, etc., temperature range -70℃ to 90℃, thickness 0.2 mm |
SP-CH | Condensation prevention and cold insulation sheet, used on factory walls, low-temperature equipment walls, and piping, temperature range: -20 to 70℃ |
SP-Air | Non-combustible thermal insulation and thermal transmission sheet, non-combustible certification (Ministry of Land, Infrastructure, Transport and Tourism) application in progress, corrosion-resistant treatment, thickness 0.2 mm, temperature range -70℃ to 90℃ |
SP-AL25 | Insulation mat for machinery, heat insulation + thermal insulation effect, for high-temperature equipment, thickness 25 mm, temperature range up to 400℃ |
SL-G8 | For high-temperature equipment, easy heat insulation + thermal insulation, thickness 8 mm, temperature range up to 200℃ |
SL-G20 | For high-temperature equipment, thickness 20 mm, temperature range up to 200℃ |
SL-M10 | Insulation material melamine sponge, for food factories and clean rooms, thickness 10 mm, temperature range (safe use temperature 150℃, maximum 240℃) |
SL-M15 | Insulation material melamine sponge, for food factories and clean rooms, thickness 15 mm, temperature range (safe use temperature 150℃, maximum 240℃) |
SL-E6 | Insulation material special elastomer, condensation prevention for low-temperature piping, thickness 6 mm, temperature range -200 to 125℃ |
catalog(3)
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TSP Corporation offers the following to businesses: ★ Total solutions for energy conservation and CO2 reduction. ★ Proposals for hygiene-related equipment and products. ★ Green maintenance services, including cleaning of air conditioning equipment and complete room sanitization and coating. ★ Various proposals for improving the working environment for employees.